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A throughput model for a dual-tray Vertical Lift Module with a human order-picker

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  • Dukic, Goran
  • Opetuk, Tihomir
  • Lerher, Tone

Abstract

Dual-tray Vertical Lift Modules (VLMs) are relatively new systems not yet addressed in automated storage and retrieval (AS/R) systems research. This paper aims to contribute in this field both for theory and practice. A throughput model for single dual-tray Vertical Lift Module automated storage and retrieval system with a human order-picker is presented. The model is developed on the basis of two previous models of mini-load AS/RS and single-tray VLM presented in literature. Results of testing in comparison with simulation models indicate that the proposed model performs very well in estimating system throughput. Analysis of throughput for various VLM configurations and for both assumed deterministic and exponentially distributed pick time per tray showed significant differences, leading to the conclusion that real distributions of pick times have a non-negligible influence on system throughput. This parameter should be taken with caution when estimating system cycle time and throughput. The model׳s results provide guidelines for throughput estimation for designers and managers of warehousing systems. Together with previously developed throughput models for single-tray VLM and VLM pods, they are able to evaluate different VLM-based solutions for order-picking.

Suggested Citation

  • Dukic, Goran & Opetuk, Tihomir & Lerher, Tone, 2015. "A throughput model for a dual-tray Vertical Lift Module with a human order-picker," International Journal of Production Economics, Elsevier, vol. 170(PC), pages 874-881.
    • Handle: RePEc:eee:proeco:v:170:y:2015:i:pc:p:874-881
    DOI: 10.1016/j.ijpe.2015.04.009
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    References listed on IDEAS

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    Cited by:

    1. Calzavara, Martina & Sgarbossa, Fabio & Persona, Alessandro, 2019. "Vertical Lift Modules for small items order picking: an economic evaluation," International Journal of Production Economics, Elsevier, vol. 210(C), pages 199-210.
    2. AERTS, Babiche & CORNELISSENS, Trijntje & SÖRENSEN, Kenneth, 2018. "The influence of e-commerce on the design of warehouses - a literature review," Working Papers 2018013, University of Antwerp, Faculty of Business and Economics.
    3. Nicolas, Lenoble & Yannick, Frein & Ramzi, Hammami, 2018. "Order batching in an automated warehouse with several vertical lift modules: Optimization and experiments with real data," European Journal of Operational Research, Elsevier, vol. 267(3), pages 958-976.
    4. Azadeh, K. & de Koster, M.B.M. & Roy, D., 2017. "Robotized Warehouse Systems: Developments and Research Opportunities," ERIM Report Series Research in Management ERS-2017-009-LIS, Erasmus Research Institute of Management (ERIM), ERIM is the joint research institute of the Rotterdam School of Management, Erasmus University and the Erasmus School of Economics (ESE) at Erasmus University Rotterdam.
    5. Liu, Tian & Gong, Yeming & De Koster, René B.M., 2018. "Travel time models for split-platform automated storage and retrieval systems," International Journal of Production Economics, Elsevier, vol. 197(C), pages 197-214.
    6. Yang, Peng & Yang, Kaidong & Qi, Mingyao & Miao, Lixin & Ye, Bin, 2017. "Designing the optimal multi-deep AS/RS storage rack under full turnover-based storage policy based on non-approximate speed model of S/R machine," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 104(C), pages 113-130.
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    8. Kaveh Azadeh & René De Koster & Debjit Roy, 2019. "Robotized and Automated Warehouse Systems: Review and Recent Developments," Transportation Science, INFORMS, vol. 53(4), pages 917-945, July.

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