Performance analysis of heat pipe micro-reactor with Stirling engine based on full-scope multi-physics coupled simulation

Heat pipe micro-reactors (HPMRs) with Stirling engines for power conversion are emerging as a promising surface power technology. We developed a comprehensive multi-physics solver using the open-source finite-volume code OpenFOAM to perform high-fidelity analysis of HPMR systems’ steady-state and dynamic performance. The solver couples a 3D coarse-mesh multi-group neutron diffusion model with a 3D fine-mesh thermal conduction model using a mapping approach to accurately simulate multi-physics phenomena in the reactor core. Additionally, it integrates a 2D high-temperature heat pipe model as boundary conditions for heat transfer in the core, a 1D Stirling engine model for energy conversion, and a lumped parameter radiator model for heat dissipation. Applied to the HOMER-15 reactor system, the solver aided to identify the optimal working point of the system, achieving 3 kW of electric power with a conversion efficiency of 25.2 % under 20-Hz Stirling engine frequency and 3.34-MPa pressure. The transient full-scope simulation with the solver shows that the load-follow strategy based on gas charging and venting in Stirling engines is capable to accommodate 35 % step increase of external load. When the unexpected reactivity insertion is within 0.1$, the peak temperature in the reactor core is below the allowable limit temperature. Analysis of single failure of Stirling engines indicates that the system safety and reliability can be enhanced by either incorporating an appropriate number of engines or enhancing heat transfer between Stirling engine channels.