IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v296y2024ics0360544224008892.html

A holistic approach to refinery decarbonization based on atomic, energy and exergy flow analysis

Author

Listed:
  • Zhao, Yi
  • Hagi, Hayato
  • Delahaye, Bruno
  • Maréchal, François

Abstract

As one of the largest industrial emitters, today’s refineries must take action to reduce emissions in response to global climate change and net-zero targets. However, the decarbonization of refineries is complex due to the diverse range of processes involved, high energy requirements, and the limited availability of cost-effective clean alternatives. In this study, a holistic approach is proposed for refinery decarbonization based on atomic, energy, and exergy flow analysis by characterizing feedstocks and products using their stoichiometric formulas (CHjOkNmSn) and thermodynamic properties. Applied to the Blueprint model, representing a typical European refinery, it is revealed that 2.4% and 1.3% of carbon emissions stem from the exit of oxygen atoms during combustion and hydrogen production, accounting for 4.3% of total energy input. Decarbonization options for future refineries such as product portfolio changes and alternative feedstocks were further explored. While maximizing naphtha for chemicals leads to increased CO2 emissions due to higher hydrogen-to-carbon ratios in products, biomass with electrolysis emerges as a preferable option for its low carbon losses and high exergy efficiency. The thermodynamic analysis of this study can provide valuable insights and theoretical instructions to industrial operators into the transition to future refineries.

Suggested Citation

  • Zhao, Yi & Hagi, Hayato & Delahaye, Bruno & Maréchal, François, 2024. "A holistic approach to refinery decarbonization based on atomic, energy and exergy flow analysis," Energy, Elsevier, vol. 296(C).
  • Handle: RePEc:eee:energy:v:296:y:2024:i:c:s0360544224008892
    DOI: 10.1016/j.energy.2024.131117
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544224008892
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2024.131117?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to

    for a different version of it.

    References listed on IDEAS

    as
    1. Aron Deneyer & Elise Peeters & Tom Renders & Sander Van den Bosch & Nette Van Oeckel & Thijs Ennaert & Tibor Szarvas & Tamás I. Korányi & Michiel Dusselier & Bert F. Sels, 2018. "Direct upstream integration of biogasoline production into current light straight run naphtha petrorefinery processes," Nature Energy, Nature, vol. 3(11), pages 969-977, November.
    2. Wallerand, Anna S. & Kermani, Maziar & Kantor, Ivan & Maréchal, François, 2018. "Optimal heat pump integration in industrial processes," Applied Energy, Elsevier, vol. 219(C), pages 68-92.
    3. Remo Schäppi & David Rutz & Fabian Dähler & Alexander Muroyama & Philipp Haueter & Johan Lilliestam & Anthony Patt & Philipp Furler & Aldo Steinfeld, 2022. "Drop-in fuels from sunlight and air," Nature, Nature, vol. 601(7891), pages 63-68, January.
    4. Dan Welsby & James Price & Steve Pye & Paul Ekins, 2021. "Unextractable fossil fuels in a 1.5 °C world," Nature, Nature, vol. 597(7875), pages 230-234, September.
    5. Haeun Shin & Kentaro U. Hansen & Feng Jiao, 2021. "Techno-economic assessment of low-temperature carbon dioxide electrolysis," Nature Sustainability, Nature, vol. 4(10), pages 911-919, October.
    6. Sarah Deutz & André Bardow, 2021. "Life-cycle assessment of an industrial direct air capture process based on temperature–vacuum swing adsorption," Nature Energy, Nature, vol. 6(2), pages 203-213, February.
    7. Liang Jing & Hassan M. El-Houjeiri & Jean-Christophe Monfort & Adam R. Brandt & Mohammad S. Masnadi & Deborah Gordon & Joule A. Bergerson, 2020. "Carbon intensity of global crude oil refining and mitigation potential," Nature Climate Change, Nature, vol. 10(6), pages 526-532, June.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Wei, Xinyi & Sharma, Shivom & Van herle, Jan & Maréchal, François, 2025. "Efficient, affordable, carbon-neutral power: Advanced solid oxide fuel cell-electrolyzer system," Renewable and Sustainable Energy Reviews, Elsevier, vol. 211(C).
    2. Lazzaretto, Andrea & Masi, Massimo & Rech, Sergio & Carraro, Gianluca & Danieli, Piero & Volpato, Gabriele & Dal Cin, Enrico, 2024. "From exergoeconomics to Thermo-X Optimization in the transition to sustainable energy systems," Energy, Elsevier, vol. 304(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Manfroni, Michele & Bukkens, Sandra G.F. & Giampietro, Mario, 2022. "Securing fuel demand with unconventional oils: A metabolic perspective," Energy, Elsevier, vol. 261(PB).
    2. Wei, Xinyi & Sharma, Shivom & Van herle, Jan & Maréchal, François, 2025. "Efficient, affordable, carbon-neutral power: Advanced solid oxide fuel cell-electrolyzer system," Renewable and Sustainable Energy Reviews, Elsevier, vol. 211(C).
    3. Chen, Bi-Shuang & Zeng, Yong-Yi & Liu, Lan & Chen, Lei & Duan, Peigao & Luque, Rafael & Ge, Ran & Zhang, Wuyuan, 2022. "Advances in catalytic decarboxylation of bioderived fatty acids to diesel-range alkanes," Renewable and Sustainable Energy Reviews, Elsevier, vol. 158(C).
    4. Ng, Wei Zhe & Chan, Eng-Seng & Gourich, Wail & Ooi, Chien Wei & Tey, Beng Ti & Song, Cher Pin, 2023. "Perspective on enzymatic production of renewable hydrocarbon fuel using algal fatty acid photodecarboxylase from Chlorella variabilis NC64A: Potentials and limitations," Renewable and Sustainable Energy Reviews, Elsevier, vol. 184(C).
    5. Aziz, Md Tareq & Haque, Akramul & Islam, Md Rabiul & Hosen, Md Biplob & Kader, Zarjes & Aziz, Md Abdul & Saha, Ovi Ranjan, 2025. "Site suitability assessment for solar powered green hydrogen production plants: A GIS based AHP and Fuzzy AHP approach for Bangladesh," Renewable Energy, Elsevier, vol. 254(C).
    6. Weth, Mark A. & Baltzer, Markus & Bertram, Christoph & Hilaire, Jérôme & Johnston, Craig, 2024. "The scenario-based equity price impact induced by greenhouse gas emissions," Discussion Papers 30/2024, Deutsche Bundesbank.
    7. Leiming Hu & Jacob A. Wrubel & Carlos M. Baez-Cotto & Fry Intia & Jae Hyung Park & Arthur Jeremy Kropf & Nancy Kariuki & Zhe Huang & Ahmed Farghaly & Lynda Amichi & Prantik Saha & Ling Tao & David A. , 2023. "A scalable membrane electrode assembly architecture for efficient electrochemical conversion of CO2 to formic acid," Nature Communications, Nature, vol. 14(1), pages 1-11, December.
    8. Verrier, Brunilde & Strachan, Neil, 2024. "Sunset and sunrise business strategies shaping national energy transitions," Renewable and Sustainable Energy Reviews, Elsevier, vol. 195(C).
    9. Stephany Isabel Vallarta-Serrano & Ana Bricia Galindo-Muro & Riccardo Cespi & Rogelio Bustamante-Bello, 2023. "Analysis of GHG Emission from Cargo Vehicles in Megacities: The Case of the Metropolitan Zone of the Valley of Mexico," Energies, MDPI, vol. 16(13), pages 1-19, June.
    10. Shi, Xuhang & Li, Chunzhe & Yang, Zhenning & Xu, Jie & Song, Jintao & Wang, Fuqiang & Shuai, Yong & Zhang, Wenjing, 2024. "Egg-tray-inspired concave foam structure on pore-scale space radiation regulation for enhancing photo-thermal-chemical synergistic conversion," Energy, Elsevier, vol. 297(C).
    11. Christian Hauenstein & Franziska Holz & Lennart Rathje & Thomas Mitterecker, 2022. "Stranded Assets in the Coal Export Industry? The Case of the Australian Galilee Basin," Discussion Papers of DIW Berlin 2003, DIW Berlin, German Institute for Economic Research.
    12. Wang, Qian & Du, Caiyi & Zhang, Xueguang, 2024. "Direct air capture capacity configuration and cost allocation based on sharing mechanism," Applied Energy, Elsevier, vol. 374(C).
    13. Paul Wolfram & Stephanie Weber & Kenneth Gillingham & Edgar G. Hertwich, 2021. "Pricing indirect emissions accelerates low—carbon transition of US light vehicle sector," Nature Communications, Nature, vol. 12(1), pages 1-8, December.
    14. Liu, Hua & Zhao, Baiyang & Zhang, Zhiping & Li, Hongbo & Hu, Bin & Wang, R.Z., 2020. "Experimental validation of an advanced heat pump system with high-efficiency centrifugal compressor," Energy, Elsevier, vol. 213(C).
    15. Sillman, Jani & Ylä-Kujala, Antti & Hyypiä, Jaakko & Kärri, Timo & Tuomaala, Mari & Soukka, Risto, 2025. "Feasibility assessment of e-methanol value chains: Temporal and regional renewable energy, costs, and climate impacts," Applied Energy, Elsevier, vol. 391(C).
    16. Ploy Achakulwisut & Peter Erickson & Céline Guivarch & Roberto Schaeffer & Elina Brutschin & Steve Pye, 2023. "Global fossil fuel reduction pathways under different climate mitigation strategies and ambitions," Nature Communications, Nature, vol. 14(1), pages 1-15, December.
    17. Yuxuan Zhang & Hasan Al-Mahayni & Pedro M. Aguiar & Daniel Chartrand & Morgan McKee & Mehdi Shamekhi & Ali Seifitokaldani & Nikolay Kornienko, 2025. "Oxy-reductive C-N bond formation via pulsed electrolysis," Nature Communications, Nature, vol. 16(1), pages 1-9, December.
    18. Li, Wanyu & Gong, Yu & Liu, Pan, 2025. "Identifying the ecological operating space for explicit decisions of hydro–hydrogen–wind–photovoltaic hybrid power systems," Energy, Elsevier, vol. 332(C).
    19. Paola Andrea Yanguas Parra, 2023. "Closing the supply-side gap: using a novel vulnerability index to identify the right policy mix for coal producing countries," Sustainability Nexus Forum, Springer, vol. 31(1), pages 3-24, December.
    20. Gan, Yu & Wang, Michael & Lu, Zifeng & Kelly, Jarod, 2021. "Taking into account greenhouse gas emissions of electric vehicles for transportation de-carbonization," Energy Policy, Elsevier, vol. 155(C).

    More about this item

    Keywords

    ;
    ;
    ;
    ;

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:296:y:2024:i:c:s0360544224008892. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.