IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v260y2022ics0360544222020540.html
   My bibliography  Save this article

Dynamic coupling of reactor and heat exchanger network considering catalyst deactivation

Author

Listed:
  • Zhao, Liwen
  • Liu, Guilian

Abstract

Catalyst activity decreases with time. Identifying the variation of optimal system parameters along with the catalyst deactivation can alleviate the effects of catalyst deactivation and reduce energy consumption. A graphic method is established to integrate reactor and HEN, considering the catalyst deactivation. Based on the reaction kinetics, the catalyst deactivation kinetics, and the material and energy balances, the relations among running time, catalyst activity, reactor temperatures, and heat load are deduced for different reactors. Their influences on energy consumption are studied by pinch analysis and algebraic reasoning. The heat load variation of each heat exchanger in the path/loop is analyzed, and the load-shift laws are proposed. A Reactor-HEN coupling diagram is constructed to illustrate the variation of system parameters with running time and determine the catalyst's optimal replacement node. The proposed method can be applied to guide the operation of the practical process and evaluate the process through the catalyst replacement cycle in the design stage. An alkylation process of benzene to ethylbenzene is studied by the proposed method, and the optimal catalyst replacement node is identified to be 5.2 months.

Suggested Citation

  • Zhao, Liwen & Liu, Guilian, 2022. "Dynamic coupling of reactor and heat exchanger network considering catalyst deactivation," Energy, Elsevier, vol. 260(C).
    • Handle: RePEc:eee:energy:v:260:y:2022:i:c:s0360544222020540
    DOI: 10.1016/j.energy.2022.125161
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544222020540
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2022.125161?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Yin, Changfang & Sun, Huifeng & Lv, Donghui & Liu, Guilian, 2022. "Integrated design and optimization of reactor-distillation sequence-recycle-heat exchanger network," Energy, Elsevier, vol. 238(PA).
    2. Ochoa, Aitor & Bilbao, Javier & Gayubo, Ana G. & Castaño, Pedro, 2020. "Coke formation and deactivation during catalytic reforming of biomass and waste pyrolysis products: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 119(C).
    3. Hafizan, Ainur Munirah & Wan Alwi, Sharifah Rafidah & Manan, Zainuddin Abd & Klemeš, Jiří Jaromír & Abd Hamid, Mohd Kamaruddin, 2020. "Design of optimal heat exchanger network with fluctuation probability using break-even analysis," Energy, Elsevier, vol. 212(C).
    4. Zhang, Di & Liu, Guilian & Li, Yongfei, 2018. "Graphical optimization method for coupled heat exchanger network and reactor," Energy, Elsevier, vol. 156(C), pages 635-646.
    5. Babaqi, Badiea S. & Takriff, Mohd S. & Othman, Nur Tantiyani A. & Kamarudin, Siti K., 2020. "Yield and energy optimization of the continuous catalytic regeneration reforming process based particle swarm optimization," Energy, Elsevier, vol. 206(C).
    6. Möhren, S. & Meyer, J. & Krause, H. & Saars, L., 2021. "A multiperiod approach for waste heat and renewable energy integration of industrial sites," Renewable and Sustainable Energy Reviews, Elsevier, vol. 148(C).
    7. Zhang, Di & Lv, Donghui & Yin, Changfang & Liu, Guilian, 2020. "Combined pinch and mathematical programming method for coupling integration of reactor and threshold heat exchanger network," Energy, Elsevier, vol. 205(C).
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Seferlis, Panos & Varbanov, Petar Sabev & Papadopoulos, Athanasios I. & Chin, Hon Huin & Klemeš, Jiří Jaromír, 2021. "Sustainable design, integration, and operation for energy high-performance process systems," Energy, Elsevier, vol. 224(C).
    2. Chen, Cheng & Volpe, Roberto & Jiang, Xi, 2021. "A molecular investigation on lignin thermochemical conversion and carbonaceous organics deposition induced catalyst deactivation," Applied Energy, Elsevier, vol. 302(C).
    3. Wang, Chunsheng & Wang, Yishuang & Chen, Mingqiang & Hu, Jiaxin & Liang, Defang & Tang, Zhiyuan & Yang, Zhonglian & Wang, Jun & Zhang, Han, 2021. "Comparison of the regenerability of Co/sepiolite and Co/Al2O3 catalysts containing the spinel phase in simulated bio-oil steam reforming," Energy, Elsevier, vol. 214(C).
    4. Wang, Xin & Jin, Xiaodong & Wang, Hui & Wang, Yi & Zuo, Lu & Shen, Boxiong & Yang, Jiancheng, 2023. "Catalytic pyrolysis of microalgal lipids to liquid biofuels: Metal oxide doped catalysts with hierarchically porous structure and their performance," Renewable Energy, Elsevier, vol. 212(C), pages 887-896.
    5. Hamed, Mohammad M. & Mohammed, Ali & Olabi, Abdul Ghani, 2023. "Renewable energy adoption decisions in Jordan's industrial sector: Statistical analysis with unobserved heterogeneity," Renewable and Sustainable Energy Reviews, Elsevier, vol. 184(C).
    6. Misrol, Mohd Arif & Wan Alwi, Sharifah Rafidah & Lim, Jeng Shiun & Manan, Zainuddin Abd, 2022. "Optimising renewable energy at the eco-industrial park: A mathematical modelling approach," Energy, Elsevier, vol. 261(PB).
    7. Gao, Ningbo & Salisu, Jamilu & Quan, Cui & Williams, Paul, 2021. "Modified nickel-based catalysts for improved steam reforming of biomass tar: A critical review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 145(C).
    8. Bai, Fan & Quan, Hong-Bing & Yin, Ren-Jie & Zhang, Zhuo & Jin, Shu-Qi & He, Pu & Mu, Yu-Tong & Gong, Xiao-Ming & Tao, Wen-Quan, 2022. "Three-dimensional multi-field digital twin technology for proton exchange membrane fuel cells," Applied Energy, Elsevier, vol. 324(C).
    9. Sui, Zengguang & Wu, Wei, 2022. "A comprehensive review of membrane-based absorbers/desorbers towards compact and efficient absorption refrigeration systems," Renewable Energy, Elsevier, vol. 201(P1), pages 563-593.
    10. Douvartzides, Savvas & Charisiou, Nikolaos D. & Wang, Wen & Papadakis, Vagelis G. & Polychronopoulou, Kyriaki & Goula, Maria A., 2022. "Catalytic fast pyrolysis of agricultural residues and dedicated energy crops for the production of high energy density transportation biofuels. Part II: Catalytic research," Renewable Energy, Elsevier, vol. 189(C), pages 315-338.
    11. Guo, Feiqiang & Qiao, Qixia & Mao, Songbo & Bai, Jiaming & Dong, Kaiming & Shu, Rui & Xu, Liya & Wei, Haixiao & Qian, Lin & Wang, Yunpu, 2023. "A comprehensive study on the pyrolysis behavior of pine sawdust catalyzed by different metal ions under conventional and microwave heating conditions," Energy, Elsevier, vol. 272(C).
    12. Zhao, Ying-jie & Zhang, Yu-ke & Cui, Yang & Duan, Yuan-yuan & Huang, Yi & Wei, Guo-qiang & Mohamed, Usama & Shi, Li-juan & Yi, Qun & Nimmo, William, 2022. "Pinch combined with exergy analysis for heat exchange network and techno-economic evaluation of coal chemical looping combustion power plant with CO2 capture," Energy, Elsevier, vol. 238(PA).
    13. Fernandez, Enara & Santamaria, Laura & Amutio, Maider & Artetxe, Maite & Arregi, Aitor & Lopez, Gartzen & Bilbao, Javier & Olazar, Martin, 2022. "Role of temperature in the biomass steam pyrolysis in a conical spouted bed reactor," Energy, Elsevier, vol. 238(PC).
    14. Yang, Hanmin & Cui, Yuxiao & Han, Tong & Sandström, Linda & Jönsson, Pär & Yang, Weihong, 2022. "High-purity syngas production by cascaded catalytic reforming of biomass pyrolysis vapors," Applied Energy, Elsevier, vol. 322(C).
    15. Ulyev, Leonid & Boldyryev, Stanislav & Kuznetsov, Maxim, 2023. "Investigation of process stream systems for targeting energy-capital trade-offs of a heat recovery network," Energy, Elsevier, vol. 263(PD).
    16. Lin, Qunqing & Zhang, Shuping & Wang, Jiaxing & Yin, Haoxin, 2021. "Synthesis of modified char-supported Ni–Fe catalyst with hierarchical structure for catalytic cracking of biomass tar," Renewable Energy, Elsevier, vol. 174(C), pages 188-198.
    17. Hao, Jingyuan & Qi, Baojin & Li, Dong & Zeng, Feiya, 2021. "Catalytic co-pyrolysis of rice straw and ulva prolifera macroalgae: Effects of process parameter on bio-oil up-gradation," Renewable Energy, Elsevier, vol. 164(C), pages 460-471.
    18. Wang, Chunsheng & Wang, Yishuang & Chen, Mingqiang & Liang, Defang & Cheng, Wen & Li, Chang & Yang, Zhonglian & Wang, Jun, 2022. "Understanding relationship of sepiolite structure tailoring and the catalytic behaviors in glycerol steam reforming over Co/sepiolite derived Co-phyllosilicate catalyst," Renewable Energy, Elsevier, vol. 183(C), pages 304-320.
    19. Zhang, Sheng & Ocłoń, Paweł & Klemeš, Jiří Jaromír & Michorczyk, Piotr & Pielichowska, Kinga & Pielichowski, Krzysztof, 2022. "Renewable energy systems for building heating, cooling and electricity production with thermal energy storage," Renewable and Sustainable Energy Reviews, Elsevier, vol. 165(C).
    20. Gao, Zhuwei & Li, Chengxin & Qi, Xinyu & Wei, Yaodong & Liu, Zhongxin, 2022. "Flow analysis on carbonaceous deposition of heavy oil droplets and catalyst particles for coking formation process," Energy, Elsevier, vol. 260(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:260:y:2022:i:c:s0360544222020540. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.