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Improving thermal energy recovery systems using welded plate heat exchangers

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  • Picón-Núñez, Martín
  • Rumbo-Arias, Jamel E.

Abstract

The aim of this paper is to show the use of welded plate heat exchanger (WPHE) technology in energy recovery systems to reduce the number of units and the potential benefits in revamping projects. The implementation of multifluid units allows for the reduction in the number of units in heat exchanger networks. A thermohydraulic model is developed to determine the unit dimensions that fulfil the required heat duty within the pressure drop restrictions. The approach to multifluid cases is demonstrated on a crude oil preheat train that contains a total of 12 heat exchangers. Various options for the simplification of the network structure are analysed but in principle, with the possibility of implementing multifluid structures, two options are analysed, the reduction to seven units and the reduction to three units. The total heat exchanger area using conventional shell and tube exchangers for the original structure is 9350.96 m2, compared to 3598 m2 required by the proposed multi-stream arrangement. An additional revamping projection consisting of the direct replacing of the original exchangers with WPHE technology using the same installed area, shows a potential energy reduction of 25% and a payback of 1.6 years.

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  • Picón-Núñez, Martín & Rumbo-Arias, Jamel E., 2021. "Improving thermal energy recovery systems using welded plate heat exchangers," Energy, Elsevier, vol. 235(C).
    • Handle: RePEc:eee:energy:v:235:y:2021:i:c:s0360544221016212
    DOI: 10.1016/j.energy.2021.121373
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    References listed on IDEAS

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    1. Akpomiemie, Mary O. & Smith, Robin, 2016. "Retrofit of heat exchanger networks with heat transfer enhancement based on an area ratio approach," Applied Energy, Elsevier, vol. 165(C), pages 22-35.
    2. Leonid Tovazhnyanskyy & Jiří Jaromir Klemeš & Petro Kapustenko & Olga Arsenyeva & Olexandr Perevertaylenko & Pavlo Arsenyev, 2020. "Optimal Design of Welded Plate Heat Exchanger for Ammonia Synthesis Column: An Experimental Study with Mathematical Optimisation," Energies, MDPI, vol. 13(11), pages 1-18, June.
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    Cited by:

    1. Li, Nianqi & Klemeš, Jiří Jaromír & Sunden, Bengt & Wu, Zan & Wang, Qiuwang & Zeng, Min, 2022. "Heat exchanger network synthesis considering detailed thermal-hydraulic performance: Methods and perspectives," Renewable and Sustainable Energy Reviews, Elsevier, vol. 168(C).
    2. Cheng, Xianda & Zheng, Haoran & Dong, Wei & Yang, Xuesen, 2023. "Performance prediction of marine intercooled cycle gas turbine based on expanded similarity parameters," Energy, Elsevier, vol. 265(C).
    3. Li, Nianqi & Klemeš, Jiří Jaromír & Sunden, Bengt & Wang, Qiuwang & Zeng, Min, 2022. "Heat exchanger network optimisation considering different shell-side flow arrangements," Energy, Elsevier, vol. 261(PA).
    4. Varbanov, Petar Sabev & Wang, Bohong & Ocłoń, Paweł & Radziszewska-Zielina, Elżbieta & Ma, Ting & Klemeš, Jiří Jaromír & Jia, Xuexiu, 2023. "Efficiency measures for energy supply and use aiming for a clean circular economy," Energy, Elsevier, vol. 283(C).
    5. Wang, Bohong & Arsenyeva, Olga & Zeng, Min & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev, 2022. "An advanced Grid Diagram for heat exchanger network retrofit with detailed plate heat exchanger design," Energy, Elsevier, vol. 248(C).

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