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Solving mixed model sequencing problem in assembly lines with serial workstations with work overload minimisation and interruption rules

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  • Bautista, Joaquín
  • Cano, Alberto

Abstract

In this manuscript, we present a formulation for the MMSP-W (Mixed model sequencing problem with workload minimisation) for production lines with serial workstations. We demonstrate the validity of the basic models in the presence of a control system on the production line that allows the stopping of operations with no restrictions. We propose an extension of the basic models that allows conditioned interruption of operations to facilitate line management. We then propose a procedure to solve the proposed problem through BDP (Bounded Dynamic Programming), and demonstrate its validity through a computational experiment with reference instances and a case study linked to the Nissan powertrain plant in Barcelona.

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  • Bautista, Joaquín & Cano, Alberto, 2011. "Solving mixed model sequencing problem in assembly lines with serial workstations with work overload minimisation and interruption rules," European Journal of Operational Research, Elsevier, vol. 210(3), pages 495-513, May.
    • Handle: RePEc:eee:ejores:v:210:y:2011:i:3:p:495-513
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    1. Scholl, Armin & Klein, Robert & Domschke, Wolfgang, 1998. "Pattern based vocabulary building for effectively sequencing mixed model assembly lines," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 9365, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
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    5. Bautista, Joaquín & Pereira, Jordi, 2009. "A dynamic programming based heuristic for the assembly line balancing problem," European Journal of Operational Research, Elsevier, vol. 194(3), pages 787-794, May.
    6. Bautista, Joaquin & Cano, Jaime, 2008. "Minimizing work overload in mixed-model assembly lines," International Journal of Production Economics, Elsevier, vol. 112(1), pages 177-191, March.
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    8. Ding, Fong-Yuen & Zhu, Jin & Sun, Hui, 2006. "Comparing two weighted approaches for sequencing mixed-model assembly lines with multiple objectives," International Journal of Production Economics, Elsevier, vol. 102(1), pages 108-131, July.
    9. H Aigbedo, 2009. "A note on parts inventory and mass customization for a two-stage JIT supply chain with zero-one type of bills of materials," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 60(9), pages 1286-1291, September.
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    12. Boysen, Nils & Fliedner, Malte & Scholl, Armin, 2009. "Sequencing mixed-model assembly lines: Survey, classification and model critique," European Journal of Operational Research, Elsevier, vol. 192(2), pages 349-373, January.
    13. Xiaobo, Zhao & Ohno, Katsuhisa, 2000. "Properties of a sequencing problem for a mixed model assembly line with conveyor stoppages," European Journal of Operational Research, Elsevier, vol. 124(3), pages 560-570, August.
    14. Gagne, Caroline & Gravel, Marc & Price, Wilson L., 2006. "Solving real car sequencing problems with ant colony optimization," European Journal of Operational Research, Elsevier, vol. 174(3), pages 1427-1448, November.
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    Cited by:

    1. Kucukkoc, Ibrahim & Zhang, David Z., 2014. "Mathematical model and agent based solution approach for the simultaneous balancing and sequencing of mixed-model parallel two-sided assembly lines," International Journal of Production Economics, Elsevier, vol. 158(C), pages 314-333.
    2. Mosadegh, H. & Fatemi Ghomi, S.M.T. & Süer, G.A., 2020. "Stochastic mixed-model assembly line sequencing problem: Mathematical modeling and Q-learning based simulated annealing hyper-heuristics," European Journal of Operational Research, Elsevier, vol. 282(2), pages 530-544.
    3. Bautista, Joaquín & Alfaro, Rocío & Batalla, Cristina, 2015. "Modeling and solving the mixed-model sequencing problem to improve productivity," International Journal of Production Economics, Elsevier, vol. 161(C), pages 83-95.
    4. Karim Aroui & Gülgün Alpan & Yannick Frein, 2017. "Minimising work overload in mixed-model assembly lines with different types of operators: a case study from the truck industry," International Journal of Production Research, Taylor & Francis Journals, vol. 55(21), pages 6305-6326, November.
    5. Joaquín Bautista-Valhondo & Rocío Alfaro-Pozo, 2020. "Mixed integer linear programming models for Flow Shop Scheduling with a demand plan of job types," Central European Journal of Operations Research, Springer;Slovak Society for Operations Research;Hungarian Operational Research Society;Czech Society for Operations Research;Österr. Gesellschaft für Operations Research (ÖGOR);Slovenian Society Informatika - Section for Operational Research;Croatian Operational Research Society, vol. 28(1), pages 5-23, March.
    6. Bautista, Joaquín & Cano, Alberto & Alfaro, Rocío, 2012. "Models for MMSP-W considering workstation dependencies: A case study of Nissan’s Barcelona plant," European Journal of Operational Research, Elsevier, vol. 223(3), pages 669-679.
    7. H. Mosadegh & S.M.T. Fatemi Ghomi & G.A. Süer, 2017. "Heuristic approaches for mixed-model sequencing problem with stochastic processing times," International Journal of Production Research, Taylor & Francis Journals, vol. 55(10), pages 2857-2880, May.

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