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A model of imperfect preventive maintenance with dependent failure modes

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  • Castro, I.T.

Abstract

Consider a system subject to two modes of failures: maintainable and non-maintainable. A failure rate function is related to each failure mode. Whenever the system fails, a minimal repair is performed. Preventive maintenances are performed at integer multiples of a fixed period. The system is replaced when a fixed number of preventive maintenances have been completed. The preventive maintenance is imperfect because it reduces the failure rate of the maintainable failures but does not affect the failure rate of the non-maintainable failures. The two failure modes are dependent in the following way: after each preventive maintenance, the failure rate of the maintainable failures depends on the total of non-maintainable failures since the installation of the system. The problem is to determine an optimal length between successive preventive maintenances and the optimal number of preventive maintenances before the system replacement that minimize the expected cost rate. Optimal preventive maintenance schedules are obtained for non-decreasing failure rates and numerical examples for power law models are given.

Suggested Citation

  • Castro, I.T., 2009. "A model of imperfect preventive maintenance with dependent failure modes," European Journal of Operational Research, Elsevier, vol. 196(1), pages 217-224, July.
    • Handle: RePEc:eee:ejores:v:196:y:2009:i:1:p:217-224
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    References listed on IDEAS

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    1. Zequeira, R.I. & Bérenguer, C., 2006. "Periodic imperfect preventive maintenance with two categories of competing failure modes," Reliability Engineering and System Safety, Elsevier, vol. 91(4), pages 460-468.
    2. Toshio Nakagawa, 2005. "Maintenance Theory of Reliability," Springer Series in Reliability Engineering, Springer, number 978-1-84628-221-8, September.
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    1. Juan Eloy Ruiz-Castro, 2015. "A preventive maintenance policy for a standby system subject to internal failures and external shocks with loss of units," International Journal of Systems Science, Taylor & Francis Journals, vol. 46(9), pages 1600-1613, July.
    2. Coria, V.H. & Maximov, S. & Rivas-Dávalos, F. & Melchor, C.L. & Guardado, J.L., 2015. "Analytical method for optimization of maintenance policy based on available system failure data," Reliability Engineering and System Safety, Elsevier, vol. 135(C), pages 55-63.
    3. Caballé, N.C. & Castro, I.T. & Pérez, C.J. & Lanza-Gutiérrez, J.M., 2015. "A condition-based maintenance of a dependent degradation-threshold-shock model in a system with multiple degradation processes," Reliability Engineering and System Safety, Elsevier, vol. 134(C), pages 98-109.
    4. Delia Montoro-Cazorla & Rafael Pérez-Ocón, 2022. "Optimizing Costs in a Reliability System under Markovian Arrival of Failures and Reposition by K -Policy Inspection," Mathematics, MDPI, vol. 10(11), pages 1-21, June.
    5. Borgonovo, E., 2010. "The reliability importance of components and prime implicants in coherent and non-coherent systems including total-order interactions," European Journal of Operational Research, Elsevier, vol. 204(3), pages 485-495, August.
    6. Wu, Jun & Xie, Min & Adam Ng, Tsan Sheng, 2011. "On a general periodic preventive maintenance policy incorporating warranty contracts and system ageing losses," International Journal of Production Economics, Elsevier, vol. 129(1), pages 102-110, January.
    7. Meango, Toualith Jean-Marc & Ouali, Mohamed-Salah, 2020. "Failure interaction model based on extreme shock and Markov processes," Reliability Engineering and System Safety, Elsevier, vol. 197(C).
    8. Nguyen, Van-Thai & Do, Phuc & Vosin, Alexandre & Iung, Benoit, 2022. "Artificial-intelligence-based maintenance decision-making and optimization for multi-state component systems," Reliability Engineering and System Safety, Elsevier, vol. 228(C).
    9. Jin, Xiaoning & Li, Lin & Ni, Jun, 2009. "Option model for joint production and preventive maintenance system," International Journal of Production Economics, Elsevier, vol. 119(2), pages 347-353, June.
    10. Qingan Qiu & Lirong Cui & Dejing Kong, 2019. "Availability and maintenance modeling for a two-component system with dependent failures over a finite time horizon," Journal of Risk and Reliability, , vol. 233(2), pages 200-210, April.
    11. Do, Phuc & Voisin, Alexandre & Levrat, Eric & Iung, Benoit, 2015. "A proactive condition-based maintenance strategy with both perfect and imperfect maintenance actions," Reliability Engineering and System Safety, Elsevier, vol. 133(C), pages 22-32.
    12. Zhu, Wenjin & Fouladirad, Mitra & Bérenguer, Christophe, 2016. "A multi-level maintenance policy for a multi-component and multifailure mode system with two independent failure modes," Reliability Engineering and System Safety, Elsevier, vol. 153(C), pages 50-63.
    13. Xinlong Li & Yan Ran & Fangming Wan & Hui Yu & Genbao Zhang & Yan He, 2022. "Condition-based maintenance strategy optimization of meta-action unit considering imperfect preventive maintenance based on Wiener process," Flexible Services and Manufacturing Journal, Springer, vol. 34(1), pages 204-233, March.
    14. Kurt, Murat & Kharoufeh, Jeffrey P., 2010. "Optimally maintaining a Markovian deteriorating system with limited imperfect repairs," European Journal of Operational Research, Elsevier, vol. 205(2), pages 368-380, September.
    15. Liu, Qiannan & Ma, Lin & Wang, Naichao & Chen, Ankang & Jiang, Qihang, 2022. "A condition-based maintenance model considering multiple maintenance effects on the dependent failure processes," Reliability Engineering and System Safety, Elsevier, vol. 220(C).
    16. Wang, Guan Jun & Zhang, Yuan Lin, 2013. "Optimal repair–replacement policies for a system with two types of failures," European Journal of Operational Research, Elsevier, vol. 226(3), pages 500-506.

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