IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v382y2025ics0306261924026023.html
   My bibliography  Save this article

Performance improvement of an automotive thermoelectric generator by introducing a novel split fin structure

Author

Listed:
  • Luo, Ding
  • Yang, Shuo
  • Zhang, Haokang
  • Cao, Jin
  • Yan, Yuying
  • Chen, Hao

Abstract

In this research, a novel split fin structure is proposed to enhance the performance of automotive thermoelectric generators (ATEGs). The traditional plate fin is segmented into two identical secondary fins from the middle, improving the thermal contact area of fins and the overall performance of ATEGs. To explore the optimal fin geometry, parametric studies are conducted on the split angle (α) and vent height coefficient (e) through numerical simulations. The results demonstrate a significant enhancement in the output performance of the ATEG using split fins compared to using plate fins. Increasing the split angle and reducing the vent height coefficient can enhance the output power, conversion efficiency, and temperature uniformity of the ATEG. At an exhaust mass flow rate of 20 g/s and an exhaust temperature of 550 K, the ATEG with α = 25.04o and e = 0.8 of split fins exhibits improvements in output power, output voltage, conversion efficiency, and voltage uniformity by 23.71 %, 11.28 %, 11.29 %, and 2.23 %, respectively, compared to the ATEG with traditional plate fins. This study provides a solid theoretical foundation and practical guidance for designing novel fins to enhance ATEG performance.

Suggested Citation

  • Luo, Ding & Yang, Shuo & Zhang, Haokang & Cao, Jin & Yan, Yuying & Chen, Hao, 2025. "Performance improvement of an automotive thermoelectric generator by introducing a novel split fin structure," Applied Energy, Elsevier, vol. 382(C).
  • Handle: RePEc:eee:appene:v:382:y:2025:i:c:s0306261924026023
    DOI: 10.1016/j.apenergy.2024.125218
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0306261924026023
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.apenergy.2024.125218?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Ge, Minghui & Li, Zhenhua & Zhao, Yuntong & Xuan, Zhiwei & Li, Yanzhe & Zhao, Yulong, 2022. "Experimental study of thermoelectric generator with different numbers of modules for waste heat recovery," Applied Energy, Elsevier, vol. 322(C).
    2. Luo, Ding & Yan, Yuying & Li, Ying & Yang, Xuelin & Chen, Hao, 2023. "Exhaust channel optimization of the automobile thermoelectric generator to produce the highest net power," Energy, Elsevier, vol. 281(C).
    3. Yang, Wenlong & Jin, Chenchen & Zhu, Wenchao & Xie, Changjun & Huang, Liang & Li, Yang & Xiong, Binyu, 2024. "Innovative design for thermoelectric power generation: Two-stage thermoelectric generator with variable twist ratio twisted tapes optimizing maximum output," Applied Energy, Elsevier, vol. 363(C).
    4. Liang, Jia & Huang, Muzhang & Zhang, Xuefei & Wan, Chunlei, 2022. "Structural design for wearable self-powered thermoelectric modules with efficient temperature difference utilization and high normalized maximum power density," Applied Energy, Elsevier, vol. 327(C).
    5. Wang, Yiping & Li, Shuai & Xie, Xu & Deng, Yadong & Liu, Xun & Su, Chuqi, 2018. "Performance evaluation of an automotive thermoelectric generator with inserted fins or dimpled-surface hot heat exchanger," Applied Energy, Elsevier, vol. 218(C), pages 391-401.
    6. Luo, Ding & Wang, Ruochen & Yu, Wei & Zhou, Weiqi, 2020. "A numerical study on the performance of a converging thermoelectric generator system used for waste heat recovery," Applied Energy, Elsevier, vol. 270(C).
    7. Luo, Ding & Wu, Zihao & Jiang, Li & Yan, Yuying & Chen, Wei-Hsin & Cao, Jin & Cao, Bingyang, 2024. "Realizing rapid cooling and latent heat recovery in the thermoelectric-based battery thermal management system at high temperatures," Applied Energy, Elsevier, vol. 370(C).
    8. Yang, Wenlong & Zhu, WenChao & Du, Banghua & Wang, Han & Xu, Lamei & Xie, Changjun & Shi, Ying, 2023. "Power generation of annular thermoelectric generator with silicone polymer thermal conductive oil applied in automotive waste heat recovery," Energy, Elsevier, vol. 282(C).
    9. Yuan, Jinfeng & Zhu, Rong, 2020. "A fully self-powered wearable monitoring system with systematically optimized flexible thermoelectric generator," Applied Energy, Elsevier, vol. 271(C).
    10. Chen, Wei-Hsin & Lin, Yen-Kuan & Luo, Ding & Jin, Liwen & Hoang, Anh Tuan & Saw, Lip Huat & Nižetić, Sandro, 2023. "Effects of material doping on the performance of thermoelectric generator with/without equal segments," Applied Energy, Elsevier, vol. 350(C).
    11. Luo, Ding & Li, Zheng & Yan, Yuying & Cao, Jin & Zhang, Haokang & Cao, Bingyang, 2024. "Performance analysis and optimization of an annular thermoelectric generator integrated with vapor chambers," Energy, Elsevier, vol. 307(C).
    12. Gou, Xiaolong & Xiao, Heng & Yang, Suwen, 2010. "Modeling, experimental study and optimization on low-temperature waste heat thermoelectric generator system," Applied Energy, Elsevier, vol. 87(10), pages 3131-3136, October.
    13. Li, Guiqiang & Shittu, Samson & Diallo, Thierno M.O. & Yu, Min & Zhao, Xudong & Ji, Jie, 2018. "A review of solar photovoltaic-thermoelectric hybrid system for electricity generation," Energy, Elsevier, vol. 158(C), pages 41-58.
    14. Luo, Ding & Sun, Zeyu & Wang, Ruochen, 2022. "Performance investigation of a thermoelectric generator system applied in automobile exhaust waste heat recovery," Energy, Elsevier, vol. 238(PB).
    15. Meng, Jing-Hui & Wu, Hao-Chi & Gao, De-Yang & Kai, Zhang & Lu, Gui & Yan, Wei-Mon, 2021. "A novel super-cooling enhancement method for a two-stage thermoelectric cooler using integrated triangular-square current pulses," Energy, Elsevier, vol. 217(C).
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Marc-Alain Andoh & Christophe Volat & Gbah Koné, 2025. "A Simple Thermoelectrical Surface Approach for Numerically Studying Dry Band Formation on Polluted Insulators," Energies, MDPI, vol. 18(10), pages 1-27, May.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Luo, Ding & Zhang, Haokang & Cao, Jin & Yan, Yuyin & Cao, Bingyang, 2024. "Numerical investigation and optimization of a hexagonal thermoelectric generator with diverging fins for exhaust waste heat recovery," Energy, Elsevier, vol. 301(C).
    2. Luo, Ding & Yang, Shuo & Li, Zheng & Cao, Jin & Chen, Hao, 2025. "Transient energy, exergy, and economic analysis of an automotive thermoelectric generator with different structures," Applied Energy, Elsevier, vol. 377(PB).
    3. Ge, Minghui & Liu, Xionglei & Jiang, Jiaming & Wang, Yibin & Zhao, Yulong & Wang, Shixue, 2025. "Experimental study on thermoelectric generators with gas heat source: Thermoelectric performance, exergy analysis and economic assessment," Energy, Elsevier, vol. 315(C).
    4. Luo, Ding & Yang, Shuo & Yan, Yuying & Cao, Jin & Yang, Xuelin & Cao, Bingyang, 2024. "Performance improvement of the automotive thermoelectric generator system with a novel heat pipe configuration," Energy, Elsevier, vol. 306(C).
    5. Luo, Ding & Yan, Yuying & Li, Ying & Yang, Xuelin & Chen, Hao, 2023. "Exhaust channel optimization of the automobile thermoelectric generator to produce the highest net power," Energy, Elsevier, vol. 281(C).
    6. Zhao, Yulong & Zhang, Guoyin & Wen, Lei & Wang, Shixue & Wang, Yulin & Li, Yanzhe & Ge, Minghui, 2024. "Experimental study on thermoelectric characteristics of intermediate fluid thermoelectric generator," Applied Energy, Elsevier, vol. 365(C).
    7. Sourav Bhakta & Balaram Kundu, 2024. "A Review of Thermoelectric Generators in Automobile Waste Heat Recovery Systems for Improving Energy Utilization," Energies, MDPI, vol. 17(5), pages 1-46, February.
    8. Chen, Jie & Wang, Ruochen & Ding, Renkai & Luo, Ding, 2024. "Comprehensive comparison and applicable range of separating and coupling numerical models of thermoelectric generation device for waste heat recovery," Energy, Elsevier, vol. 304(C).
    9. Luo, Ding & Li, Zheng & Yan, Yuying & Cao, Jin & Zhang, Haokang & Cao, Bingyang, 2024. "Performance analysis and optimization of an annular thermoelectric generator integrated with vapor chambers," Energy, Elsevier, vol. 307(C).
    10. Yang, Wenlong & Jin, Chenchen & Zhu, Wenchao & Xie, Changjun & Huang, Liang & Li, Yang & Xiong, Binyu, 2024. "Innovative design for thermoelectric power generation: Two-stage thermoelectric generator with variable twist ratio twisted tapes optimizing maximum output," Applied Energy, Elsevier, vol. 363(C).
    11. Yang, Wenlong & Xie, Changjun & Jin, Chenchen & Zhu, Wenchao & Li, Yang & Tang, Xinfeng, 2024. "Simulation and experimental study of thermoelectric generators with an axial gradient metal foam heat exchanger," Renewable Energy, Elsevier, vol. 232(C).
    12. Yang, Wenlong & Jin, Chenchen & Zhu, Wenchao & Li, Yang & Zhang, Rui & Huang, Liang & Xie, Changjun & Shi, Ying, 2024. "Taguchi optimization and thermoelectrical analysis of a pin fin annular thermoelectric generator for automotive waste heat recovery," Renewable Energy, Elsevier, vol. 220(C).
    13. Zhao, Yulong & Lu, Mingjie & Li, Yanzhe & Ge, Minghui & Xie, Liyao & Liu, Liansheng, 2021. "Characteristics analysis of an exhaust thermoelectric generator system with heat transfer fluid circulation," Applied Energy, Elsevier, vol. 304(C).
    14. Li, Yanzhe & Wang, Shixue & Zhao, Yulong & Yue, Like, 2022. "Effect of thermoelectric modules with different characteristics on the performance of thermoelectric generators inserted in the central flow region with porous foam copper," Applied Energy, Elsevier, vol. 327(C).
    15. Chen, Jie & Wang, Ruochen & Ding, Renkai & Luo, Ding, 2024. "Matching design and numerical optimization of automotive thermoelectric generator system applied to range-extended electric vehicle," Applied Energy, Elsevier, vol. 370(C).
    16. Luo, Ding & Yan, Yuying & Li, Ying & Wang, Ruochen & Cheng, Shan & Yang, Xuelin & Ji, Dongxu, 2023. "A hybrid transient CFD-thermoelectric numerical model for automobile thermoelectric generator systems," Applied Energy, Elsevier, vol. 332(C).
    17. Khan, Farooq & Kim, Dong Hyun & Lee, Jinwoo, 2025. "Functionalized materials and geometric designs of thermoelectric devices for smart wearable applications," Applied Energy, Elsevier, vol. 379(C).
    18. Lan, Song & Li, Qingshan & Guo, Xin & Wang, Shukun & Chen, Rui, 2023. "Fuel saving potential analysis of bifunctional vehicular waste heat recovery system using thermoelectric generator and organic Rankine cycle," Energy, Elsevier, vol. 263(PB).
    19. Wenlong Yang & Wenchao Zhu & Yang Yang & Liang Huang & Ying Shi & Changjun Xie, 2022. "Thermoelectric Performance Evaluation and Optimization in a Concentric Annular Thermoelectric Generator under Different Cooling Methods," Energies, MDPI, vol. 15(6), pages 1-21, March.
    20. Ge, Minghui & Zhao, Yuntong & Li, Yanzhe & He, Wei & Xie, Liyao & Zhao, Yulong, 2022. "Structural optimization of thermoelectric modules in a concentration photovoltaic–thermoelectric hybrid system," Energy, Elsevier, vol. 244(PB).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:382:y:2025:i:c:s0306261924026023. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.