IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v158y2015icp44-54.html
   My bibliography  Save this article

Performance analysis and optimum operation of a thermoelectric generator by Taguchi method

Author

Listed:
  • Chen, Wei-Hsin
  • Huang, Shih-Rong
  • Lin, Yu-Li

Abstract

The thermoelectric generator (TEG) is a promising device to convert waste heat into electricity. This work numerically simulates the performance of a TEG system in which a TEG module and heat sinks are considered. The heat transfer rate of the heat sinks is approximated by an analytical method. To maximize the efficiency of the system, the Taguchi method is employed. Six factors, including the length and width of heat sink, the height and thickness of fins, hot side temperature, and external load resistance, along with five levels are taken into account. The orthogonal array employed in the Taguchi method is able to significantly reduce the time for seeking the optimum operation. The analysis suggests that the hot side temperature is the most important factor in determining the output power and efficiency of the TEG system, whereas the heat sink width almost plays no role on them. The influences of the four geometric parameters on the heat transfer rate of heat sinks are also evaluated by the Taguchi method. The results indicate that the heat sink length has the largest effect on the heat transfer rate. Two-stage optimization for the performance of the TEG system is developed. The first-stage optimum operation is obtained from the Taguchi approach, and the second-stage optimization is performed from the power-current curve. After undergoing the second-stage optimization, the output power of the system in the first stage can be further improved by around 6%.

Suggested Citation

  • Chen, Wei-Hsin & Huang, Shih-Rong & Lin, Yu-Li, 2015. "Performance analysis and optimum operation of a thermoelectric generator by Taguchi method," Applied Energy, Elsevier, vol. 158(C), pages 44-54.
  • Handle: RePEc:eee:appene:v:158:y:2015:i:c:p:44-54
    DOI: 10.1016/j.apenergy.2015.08.025
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0306261915009514
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.apenergy.2015.08.025?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Stevens, Robert J. & Weinstein, Steven J. & Koppula, Karuna S., 2014. "Theoretical limits of thermoelectric power generation from exhaust gases," Applied Energy, Elsevier, vol. 133(C), pages 80-88.
    2. Chen, Wei-Hsin & Liao, Chen-Yeh & Hung, Chen-I & Huang, Wei-Lun, 2012. "Experimental study on thermoelectric modules for power generation at various operating conditions," Energy, Elsevier, vol. 45(1), pages 874-881.
    3. Chen, Wei-Hsin & Wang, Chien-Chang & Hung, Chen-I. & Yang, Chang-Chung & Juang, Rei-Cheng, 2014. "Modeling and simulation for the design of thermal-concentrated solar thermoelectric generator," Energy, Elsevier, vol. 64(C), pages 287-297.
    4. Hsu, Cheng-Ting & Huang, Gia-Yeh & Chu, Hsu-Shen & Yu, Ben & Yao, Da-Jeng, 2011. "Experiments and simulations on low-temperature waste heat harvesting system by thermoelectric power generators," Applied Energy, Elsevier, vol. 88(4), pages 1291-1297, April.
    5. Wang, Xiao-Dong & Huang, Yu-Xian & Cheng, Chin-Hsiang & Ta-Wei Lin, David & Kang, Chung-Hao, 2012. "A three-dimensional numerical modeling of thermoelectric device with consideration of coupling of temperature field and electric potential field," Energy, Elsevier, vol. 47(1), pages 488-497.
    6. Hsiao, Y.Y. & Chang, W.C. & Chen, S.L., 2010. "A mathematic model of thermoelectric module with applications on waste heat recovery from automobile engine," Energy, Elsevier, vol. 35(3), pages 1447-1454.
    7. Wang, Chien-Chang & Hung, Chen-I & Chen, Wei-Hsin, 2012. "Design of heat sink for improving the performance of thermoelectric generator using two-stage optimization," Energy, Elsevier, vol. 39(1), pages 236-245.
    8. Yu, Shuhai & Du, Qing & Diao, Hai & Shu, Gequn & Jiao, Kui, 2015. "Start-up modes of thermoelectric generator based on vehicle exhaust waste heat recovery," Applied Energy, Elsevier, vol. 138(C), pages 276-290.
    9. Meng, Jing-Hui & Zhang, Xin-Xin & Wang, Xiao-Dong, 2014. "Multi-objective and multi-parameter optimization of a thermoelectric generator module," Energy, Elsevier, vol. 71(C), pages 367-376.
    10. Liang, Xingyu & Sun, Xiuxiu & Tian, Hua & Shu, Gequn & Wang, Yuesen & Wang, Xu, 2014. "Comparison and parameter optimization of a two-stage thermoelectric generator using high temperature exhaust of internal combustion engine," Applied Energy, Elsevier, vol. 130(C), pages 190-199.
    11. Gou, Xiaolong & Xiao, Heng & Yang, Suwen, 2010. "Modeling, experimental study and optimization on low-temperature waste heat thermoelectric generator system," Applied Energy, Elsevier, vol. 87(10), pages 3131-3136, October.
    12. Xiong, Bing & Chen, Lingen & Meng, Fankai & Sun, Fengrui, 2014. "Modeling and performance analysis of a two-stage thermoelectric energy harvesting system from blast furnace slag water waste heat," Energy, Elsevier, vol. 77(C), pages 562-569.
    13. Favarel, Camille & Bédécarrats, Jean-Pierre & Kousksou, Tarik & Champier, Daniel, 2014. "Numerical optimization of the occupancy rate of thermoelectric generators to produce the highest electrical power," Energy, Elsevier, vol. 68(C), pages 104-116.
    14. Huang, Yu-Xian & Wang, Xiao-Dong & Cheng, Chin-Hsiang & Lin, David Ta-Wei, 2013. "Geometry optimization of thermoelectric coolers using simplified conjugate-gradient method," Energy, Elsevier, vol. 59(C), pages 689-697.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Tu, Yubin & Zhu, Wei & Lu, Tianqi & Deng, Yuan, 2017. "A novel thermoelectric harvester based on high-performance phase change material for space application," Applied Energy, Elsevier, vol. 206(C), pages 1194-1202.
    2. Lv, Hao & Wang, Xiao-Dong & Wang, Tian-Hu & Cheng, Chin-Hsiang, 2016. "Improvement of transient supercooling of thermoelectric coolers through variable semiconductor cross-section," Applied Energy, Elsevier, vol. 164(C), pages 501-508.
    3. Zhiyu Zhang & Rongrong Zhai & Xinwei Wang & Yongping Yang, 2020. "Sensitivity Analysis and Optimization of Operating Parameters of an Oxyfuel Combustion Power Generation System Based on Single-Factor and Orthogonal Design Methods," Energies, MDPI, vol. 13(4), pages 1-22, February.
    4. Chen, Wei-Hsin & Lin, Yi-Xian & Wang, Xiao-Dong & Lin, Yu-Li, 2019. "A comprehensive analysis of the performance of thermoelectric generators with constant and variable properties," Applied Energy, Elsevier, vol. 241(C), pages 11-24.
    5. Zhaochun Shi & Guohua Wang & Chunli Liu & Qiang Lv & Baoli Gong & Yingchao Zhang & Yuying Yan, 2023. "Optimizing the Transient Performance of Thermoelectric Generator with PCM by Taguchi Method," Energies, MDPI, vol. 16(2), pages 1-16, January.
    6. Chen, Wei-Hsin & Wu, Po-Hua & Lin, Yu-Li, 2018. "Performance optimization of thermoelectric generators designed by multi-objective genetic algorithm," Applied Energy, Elsevier, vol. 209(C), pages 211-223.
    7. Zhang, Wei & (Ato) Xu, Wangtu, 2017. "Simulation-based robust optimization for the schedule of single-direction bus transit route: The design of experiment," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 106(C), pages 203-230.
    8. Ma, Ting & Qu, Zuoming & Yu, Xingfei & Lu, Xing & Chen, Yitung & Wang, Qiuwang, 2019. "Numerical study and optimization of thermoelectric-hydraulic performance of a novel thermoelectric generator integrated recuperator," Energy, Elsevier, vol. 174(C), pages 1176-1187.
    9. Shittu, Samson & Li, Guiqiang & Zhao, Xudong & Ma, Xiaoli, 2020. "Review of thermoelectric geometry and structure optimization for performance enhancement," Applied Energy, Elsevier, vol. 268(C).
    10. Lv, Hao & Wang, Xiao-Dong & Meng, Jing-Hui & Wang, Tian-Hu & Yan, Wei-Mon, 2016. "Enhancement of maximum temperature drop across thermoelectric cooler through two-stage design and transient supercooling effect," Applied Energy, Elsevier, vol. 175(C), pages 285-292.
    11. He, Zhi-Zhu, 2020. "A coupled electrical-thermal impedance matching model for design optimization of thermoelectric generator," Applied Energy, Elsevier, vol. 269(C).
    12. Zhu, Yuxiao & Newbrook, Daniel W. & Dai, Peng & de Groot, C.H. Kees & Huang, Ruomeng, 2022. "Artificial neural network enabled accurate geometrical design and optimisation of thermoelectric generator," Applied Energy, Elsevier, vol. 305(C).
    13. Chen, Wei-Hsin & Lin, Yu-Ying & Liu, Hsuan-Cheng & Baroutian, Saeid, 2020. "Optimization of food waste hydrothermal liquefaction by a two-step process in association with a double analysis," Energy, Elsevier, vol. 199(C).
    14. Ma, Ting & Lu, Xing & Pandit, Jaideep & Ekkad, Srinath V. & Huxtable, Scott T. & Deshpande, Samruddhi & Wang, Qiu-wang, 2017. "Numerical study on thermoelectric–hydraulic performance of a thermoelectric power generator with a plate-fin heat exchanger with longitudinal vortex generators," Applied Energy, Elsevier, vol. 185(P2), pages 1343-1354.
    15. Chen, Wei-Hsin & Carrera Uribe, Manuel & Kwon, Eilhann E. & Lin, Kun-Yi Andrew & Park, Young-Kwon & Ding, Lu & Saw, Lip Huat, 2022. "A comprehensive review of thermoelectric generation optimization by statistical approach: Taguchi method, analysis of variance (ANOVA), and response surface methodology (RSM)," Renewable and Sustainable Energy Reviews, Elsevier, vol. 169(C).
    16. Liu, Kai & Tang, Xiaobin & Liu, Yunpeng & Xu, Zhiheng & Yuan, Zicheng & Ji, Dongxiao & Ramakrishna, Seeram, 2020. "Experimental optimization of small–scale structure–adjustable radioisotope thermoelectric generators," Applied Energy, Elsevier, vol. 280(C).
    17. Chen, Wei-Hsin & Chen, Ching-Ying & Huang, Chun-Yen & Hwang, Chii-Jong, 2017. "Power output analysis and optimization of two straight-bladed vertical-axis wind turbines," Applied Energy, Elsevier, vol. 185(P1), pages 223-232.
    18. Ma, Xiaonan & Shu, Gequn & Tian, Hua & Xu, Wen & Chen, Tianyu, 2019. "Performance assessment of engine exhaust-based segmented thermoelectric generators by length ratio optimization," Applied Energy, Elsevier, vol. 248(C), pages 614-625.
    19. Naqiuddin, Nor Haziq & Saw, Lip Huat & Yew, Ming Chian & Yusof, Farazila & Poon, Hiew Mun & Cai, Zuansi & Thiam, Hui San, 2018. "Numerical investigation for optimizing segmented micro-channel heat sink by Taguchi-Grey method," Applied Energy, Elsevier, vol. 222(C), pages 437-450.
    20. Weng, Zebin & Liu, Furong & Zhu, Wenchao & Li, Yang & Xie, Changjun & Deng, Jian & Huang, Liang, 2022. "Performance improvement of variable-angle annular thermoelectric generators considering different boundary conditions," Applied Energy, Elsevier, vol. 306(PA).
    21. Chen, Wei-Hsin & Chiou, Yi-Bin, 2020. "Geometry design for maximizing output power of segmented skutterudite thermoelectric generator by evolutionary computation," Applied Energy, Elsevier, vol. 274(C).
    22. Zhang, Ran & Zhang, Hui & Wang, Xu, 2021. "Lateral comparison of the coupling parameters on the novel hexagonal shaped cross flow thermoelectric generator," Energy, Elsevier, vol. 215(PB).
    23. Yin, Tao & Li, Zhen-Ming & Peng, Peng & Liu, Wei & Shao, Yu-Ying & He, Zhi-Zhu, 2021. "Performance analysis and design optimization of a compact thermoelectric generator with T-Shaped configuration," Energy, Elsevier, vol. 229(C).
    24. Lin, Xiaohui & Mo, Songping & Jia, Lisi & Yang, Zhi & Chen, Ying & Cheng, Zhengdong, 2019. "Experimental study and Taguchi analysis on LED cooling by thermoelectric cooler integrated with microchannel heat sink," Applied Energy, Elsevier, vol. 242(C), pages 232-238.
    25. Pandey, Navdeep & Murugesan, K. & Thomas, H.R., 2017. "Optimization of ground heat exchangers for space heating and cooling applications using Taguchi method and utility concept," Applied Energy, Elsevier, vol. 190(C), pages 421-438.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Wang, Tian-Hu & Wang, Qiu-Hong & Leng, Chuan & Wang, Xiao-Dong, 2015. "Parameter analysis and optimal design for two-stage thermoelectric cooler," Applied Energy, Elsevier, vol. 154(C), pages 1-12.
    2. Liu, Zhichun & Zhu, Shiping & Ge, Ya & Shan, Feng & Zeng, Lingping & Liu, Wei, 2017. "Geometry optimization of two-stage thermoelectric generators using simplified conjugate-gradient method," Applied Energy, Elsevier, vol. 190(C), pages 540-552.
    3. He, Wei & Zhang, Gan & Zhang, Xingxing & Ji, Jie & Li, Guiqiang & Zhao, Xudong, 2015. "Recent development and application of thermoelectric generator and cooler," Applied Energy, Elsevier, vol. 143(C), pages 1-25.
    4. Park, K. & Hwang, H.K. & Seo, J.W. & Seo, W.-S., 2013. "Enhanced high-temperature thermoelectric properties of Ce- and Dy-doped ZnO for power generation," Energy, Elsevier, vol. 54(C), pages 139-145.
    5. Chen, Wei-Hsin & Wang, Chien-Chang & Hung, Chen-I. & Yang, Chang-Chung & Juang, Rei-Cheng, 2014. "Modeling and simulation for the design of thermal-concentrated solar thermoelectric generator," Energy, Elsevier, vol. 64(C), pages 287-297.
    6. Sahin, Ahmet Z. & Yilbas, Bekir S., 2013. "Thermodynamic irreversibility and performance characteristics of thermoelectric power generator," Energy, Elsevier, vol. 55(C), pages 899-904.
    7. Martínez, A. & Astrain, D. & Rodríguez, A., 2013. "Dynamic model for simulation of thermoelectric self cooling applications," Energy, Elsevier, vol. 55(C), pages 1114-1126.
    8. Wang, Yuan & Su, Shanhe & Liu, Tie & Su, Guozhen & Chen, Jincan, 2015. "Performance evaluation and parametric optimum design of an updated thermionic-thermoelectric generator hybrid system," Energy, Elsevier, vol. 90(P2), pages 1575-1583.
    9. Shen, Zu-Guo & Wu, Shuang-Ying & Xiao, Lan & Yin, Gang, 2016. "Theoretical modeling of thermoelectric generator with particular emphasis on the effect of side surface heat transfer," Energy, Elsevier, vol. 95(C), pages 367-379.
    10. Ding, L.C. & Akbarzadeh, A. & Tan, L., 2018. "A review of power generation with thermoelectric system and its alternative with solar ponds," Renewable and Sustainable Energy Reviews, Elsevier, vol. 81(P1), pages 799-812.
    11. Jia, Xiao-Dong & Wang, Yuan-Jing & Gao, Yuan-Wen, 2017. "Numerical simulation of thermoelectric performance of linear-shaped thermoelectric generators under transient heat supply," Energy, Elsevier, vol. 130(C), pages 276-285.
    12. Twaha, Ssennoga & Zhu, Jie & Yan, Yuying & Li, Bo, 2016. "A comprehensive review of thermoelectric technology: Materials, applications, modelling and performance improvement," Renewable and Sustainable Energy Reviews, Elsevier, vol. 65(C), pages 698-726.
    13. Sun, Henan & Ge, Ya & Liu, Wei & Liu, Zhichun, 2019. "Geometric optimization of two-stage thermoelectric generator using genetic algorithms and thermodynamic analysis," Energy, Elsevier, vol. 171(C), pages 37-48.
    14. Meng, Jing-Hui & Wang, Xiao-Dong & Zhang, Xin-Xin, 2013. "Transient modeling and dynamic characteristics of thermoelectric cooler," Applied Energy, Elsevier, vol. 108(C), pages 340-348.
    15. Tian, Hua & Sun, Xiuxiu & Jia, Qi & Liang, Xingyu & Shu, Gequn & Wang, Xu, 2015. "Comparison and parameter optimization of a segmented thermoelectric generator by using the high temperature exhaust of a diesel engine," Energy, Elsevier, vol. 84(C), pages 121-130.
    16. Sajid, Muhammad & Hassan, Ibrahim & Rahman, Aziz, 2017. "An overview of cooling of thermoelectric devices," Renewable and Sustainable Energy Reviews, Elsevier, vol. 78(C), pages 15-22.
    17. Chen, Wei-Hsin & Wu, Po-Hua & Lin, Yu-Li, 2018. "Performance optimization of thermoelectric generators designed by multi-objective genetic algorithm," Applied Energy, Elsevier, vol. 209(C), pages 211-223.
    18. Hao, Junhong & Qiu, Huachen & Ren, Jianxun & Ge, Zhihua & Chen, Qun & Du, Xiaoze, 2020. "Multi-parameters analysis and optimization of a typical thermoelectric cooler based on the dimensional analysis and experimental validation," Energy, Elsevier, vol. 205(C).
    19. Lu, Hongliang & Wu, Ting & Bai, Shengqiang & Xu, Kangcong & Huang, Yingjie & Gao, Weimin & Yin, Xianglin & Chen, Lidong, 2013. "Experiment on thermal uniformity and pressure drop of exhaust heat exchanger for automotive thermoelectric generator," Energy, Elsevier, vol. 54(C), pages 372-377.
    20. Mustafa, K.F. & Abdullah, S. & Abdullah, M.Z. & Sopian, K., 2017. "A review of combustion-driven thermoelectric (TE) and thermophotovoltaic (TPV) power systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 71(C), pages 572-584.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:158:y:2015:i:c:p:44-54. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.