IDEAS home Printed from https://ideas.repec.org/a/eee/jomega/v78y2018icp69-84.html
   My bibliography  Save this article

An integrated framework for design, management and operation of reconfigurable assembly systems

Author

Listed:
  • Manzini, Massimo
  • Unglert, Johannes
  • Gyulai, Dávid
  • Colledani, Marcello
  • Jauregui-Becker, Juan Manuel
  • Monostori, László
  • Urgo, Marcello

Abstract

Manufacturing has to cope with the continuously increasing variety of products, change of volumes and shortening product life cycles. These trends also affect the automotive sector: the frequent introduction of new models, materials and assembly technologies put the suppliers of make-to-order parts under pressure. In this context, the design of assembly systems and their management are of paramount importance for the companies’ competitiveness. In this paper, we propose an approach for the design and reconfiguration of modular assembly systems through the integration of different computational tools addressing the design of the system, the optimization of the layout, the planning of reconfiguration actions as well as production planning. Integrating these computational tools and iterating through the resulting workflow and feedback allow to consider the outcomes and dependencies of alternative decision sequences holistically with the objective of an effective and efficient approach to production system design and management. The viability of the approach is demonstrated through the application to an automotive case study.

Suggested Citation

  • Manzini, Massimo & Unglert, Johannes & Gyulai, Dávid & Colledani, Marcello & Jauregui-Becker, Juan Manuel & Monostori, László & Urgo, Marcello, 2018. "An integrated framework for design, management and operation of reconfigurable assembly systems," Omega, Elsevier, vol. 78(C), pages 69-84.
    • Handle: RePEc:eee:jomega:v:78:y:2018:i:c:p:69-84
    DOI: 10.1016/j.omega.2017.08.008
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0305048316309653
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.omega.2017.08.008?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Dmitry Ivanov & Richard Hartl & Alexandre Dolgui & Alexander Pavlov & Boris Sokolov, 2015. "Integration of aggregate distribution and dynamic transportation planning in a supply chain with capacity disruptions and the ripple effect consideration," International Journal of Production Research, Taylor & Francis Journals, vol. 53(23), pages 6963-6979, December.
    2. Delorme, Xavier & Dolgui, Alexandre & Kovalyov, Mikhail Y., 2012. "Combinatorial design of a minimum cost transfer line," Omega, Elsevier, vol. 40(1), pages 31-41, January.
    3. Boris Goldengorin & Dmitry Krushinsky & Panos M. Pardalos, 2013. "Cell Formation in Industrial Engineering," Springer Optimization and Its Applications, Springer, edition 127, number 978-1-4614-8002-0, September.
    4. Denis Borenstein, 1998. "Intelligent decision support system for flexible manufacturing system design," Annals of Operations Research, Springer, vol. 77(0), pages 129-156, January.
    5. Herbert Meyr & Michael Wagner & Jens Rohde, 2015. "Structure of Advanced Planning Systems," Springer Texts in Business and Economics, in: Hartmut Stadtler & Christoph Kilger & Herbert Meyr (ed.), Supply Chain Management and Advanced Planning, edition 5, chapter 5, pages 99-106, Springer.
    6. Hallgren, Mattias & Olhager, Jan, 2009. "Flexibility configurations: Empirical analysis of volume and product mix flexibility," Omega, Elsevier, vol. 37(4), pages 746-756, August.
    7. Papaioannou, Grammatoula & Wilson, John M., 2010. "The evolution of cell formation problem methodologies based on recent studies (1997-2008): Review and directions for future research," European Journal of Operational Research, Elsevier, vol. 206(3), pages 509-521, November.
    8. Marcello Colledani & Tullio Tolio, 2011. "Performance evaluation of transfer lines with general repair times and multiple failure modes," Annals of Operations Research, Springer, vol. 182(1), pages 31-65, January.
    9. Chica, Manuel & Bautista, Joaquín & Cordón, Óscar & Damas, Sergio, 2016. "A multiobjective model and evolutionary algorithms for robust time and space assembly line balancing under uncertain demand," Omega, Elsevier, vol. 58(C), pages 55-68.
    10. Boysen, Nils & Fliedner, Malte & Scholl, Armin, 2007. "A classification of assembly line balancing problems," European Journal of Operational Research, Elsevier, vol. 183(2), pages 674-693, December.
    11. Guschinskaya, O. & Dolgui, A. & Guschinsky, N. & Levin, G., 2008. "A heuristic multi-start decomposition approach for optimal design of serial machining lines," European Journal of Operational Research, Elsevier, vol. 189(3), pages 902-913, September.
    12. Koca, Esra & Yaman, Hande & Selim Aktürk, M., 2015. "Stochastic lot sizing problem with controllable processing times," Omega, Elsevier, vol. 53(C), pages 1-10.
    13. Safaei, Nima & Tavakkoli-Moghaddam, Reza, 2009. "Integrated multi-period cell formation and subcontracting production planning in dynamic cellular manufacturing systems," International Journal of Production Economics, Elsevier, vol. 120(2), pages 301-314, August.
    14. Karimi, B. & Fatemi Ghomi, S. M. T. & Wilson, J. M., 2003. "The capacitated lot sizing problem: a review of models and algorithms," Omega, Elsevier, vol. 31(5), pages 365-378, October.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Hashemi-Petroodi, S. Ehsan & Thevenin, Simon & Kovalev, Sergey & Dolgui, Alexandre, 2022. "Model-dependent task assignment in multi-manned mixed-model assembly lines with walking workers," Omega, Elsevier, vol. 113(C).
    2. Adenipekun, Ebenezer Olatunde & Limère, Veronique & Schmid, Nico André, 2022. "The impact of transportation optimisation on assembly line feeding," Omega, Elsevier, vol. 107(C).
    3. Delorme, Xavier & Cerqueus, Audrey & Gianessi, Paolo & Lamy, Damien, 2023. "RMS balancing and planning under uncertain demand and energy cost considerations," International Journal of Production Economics, Elsevier, vol. 261(C).
    4. Schmid, Nico André & Limère, Veronique & Raa, Birger, 2021. "Mixed model assembly line feeding with discrete location assignments and variable station space," Omega, Elsevier, vol. 102(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Battaïa, Olga & Dolgui, Alexandre, 2013. "A taxonomy of line balancing problems and their solutionapproaches," International Journal of Production Economics, Elsevier, vol. 142(2), pages 259-277.
    2. Manuel Chica & Joaquín Bautista & Jesica de Armas, 2019. "Benefits of robust multiobjective optimization for flexible automotive assembly line balancing," Flexible Services and Manufacturing Journal, Springer, vol. 31(1), pages 75-103, March.
    3. Battaïa, Olga & Dolgui, Alexandre, 2022. "Hybridizations in line balancing problems: A comprehensive review on new trends and formulations," International Journal of Production Economics, Elsevier, vol. 250(C).
    4. Taş, Duygu & Gendreau, Michel & Jabali, Ola & Jans, Raf, 2019. "A capacitated lot sizing problem with stochastic setup times and overtime," European Journal of Operational Research, Elsevier, vol. 273(1), pages 146-159.
    5. Tiacci, Lorenzo & Mimmi, Mario, 2018. "Integrating ergonomic risks evaluation through OCRA index and balancing/sequencing decisions for mixed model stochastic asynchronous assembly lines," Omega, Elsevier, vol. 78(C), pages 112-138.
    6. Andreas Hottenrott & Martin Grunow, 2019. "Flexible layouts for the mixed-model assembly of heterogeneous vehicles," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 41(4), pages 943-979, December.
    7. Julius Žilinskas & Boris Goldengorin & Panos Pardalos, 2015. "Pareto-optimal front of cell formation problem in group technology," Journal of Global Optimization, Springer, vol. 61(1), pages 91-108, January.
    8. Boysen, Nils & Schulze, Philipp & Scholl, Armin, 2022. "Assembly line balancing: What happened in the last fifteen years?," European Journal of Operational Research, Elsevier, vol. 301(3), pages 797-814.
    9. Lee, Jinkyu & Bae, Sanghyeon & Kim, Woo Chang & Lee, Yongjae, 2023. "Value function gradient learning for large-scale multistage stochastic programming problems," European Journal of Operational Research, Elsevier, vol. 308(1), pages 321-335.
    10. Rossi, Tommaso & Pozzi, Rossella & Testa, Mariapaola, 2017. "EOQ-based inventory management in single-machine multi-item systems," Omega, Elsevier, vol. 71(C), pages 106-113.
    11. Boutsinas, Basilis, 2013. "Machine-part cell formation using biclustering," European Journal of Operational Research, Elsevier, vol. 230(3), pages 563-572.
    12. Timo Hilger & Florian Sahling & Horst Tempelmeier, 2016. "Capacitated dynamic production and remanufacturing planning under demand and return uncertainty," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 38(4), pages 849-876, October.
    13. Kilic, Onur A. & Tunc, Huseyin & Tarim, S. Armagan, 2018. "Heuristic policies for the stochastic economic lot sizing problem with remanufacturing under service level constraints," European Journal of Operational Research, Elsevier, vol. 267(3), pages 1102-1109.
    14. Bouchery, Yann & Hezarkhani, Behzad & Stauffer, Gautier, 2022. "Coalition formation and cost sharing for truck platooning," Transportation Research Part B: Methodological, Elsevier, vol. 165(C), pages 15-34.
    15. Enrico Teich & Thorsten Claus, 2017. "Measurement of Load and Capacity Flexibility in Manufacturing," Global Journal of Flexible Systems Management, Springer;Global Institute of Flexible Systems Management, vol. 18(4), pages 291-302, December.
    16. Taube, F. & Minner, S., 2018. "Resequencing mixed-model assembly lines with restoration to customer orders," Omega, Elsevier, vol. 78(C), pages 99-111.
    17. Walter, Rico & Schulze, Philipp & Scholl, Armin, 2021. "SALSA: Combining branch-and-bound with dynamic programming to smoothen workloads in simple assembly line balancing," European Journal of Operational Research, Elsevier, vol. 295(3), pages 857-873.
    18. Moreira, Mayron César O. & Costa, Alysson M., 2013. "Hybrid heuristics for planning job rotation schedules in assembly lines with heterogeneous workers," International Journal of Production Economics, Elsevier, vol. 141(2), pages 552-560.
    19. Melega, Gislaine Mara & de Araujo, Silvio Alexandre & Jans, Raf, 2018. "Classification and literature review of integrated lot-sizing and cutting stock problems," European Journal of Operational Research, Elsevier, vol. 271(1), pages 1-19.
    20. Nascimento, Mariá C.V. & Resende, Mauricio G.C. & Toledo, Franklina M.B., 2010. "GRASP heuristic with path-relinking for the multi-plant capacitated lot sizing problem," European Journal of Operational Research, Elsevier, vol. 200(3), pages 747-754, February.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:jomega:v:78:y:2018:i:c:p:69-84. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/375/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.