IDEAS home Printed from https://ideas.repec.org/a/eee/proeco/v120y2009i2p301-314.html
   My bibliography  Save this article

Integrated multi-period cell formation and subcontracting production planning in dynamic cellular manufacturing systems

Author

Listed:
  • Safaei, Nima
  • Tavakkoli-Moghaddam, Reza

Abstract

In this paper, an integrated mathematical model of the multi-period cell formation and production planning in a dynamic cellular manufacturing system (DCMS) is proposed with the aim of minimizing machine, inter/intra-cell movement, reconfiguration, partial subcontracting, and inventory carrying costs. This paper puts emphasis on the effect of the trade-off between production and outsourcing costs on the re-configuration of the cells in cellular manufacturing systems (CMSs) under a dynamic environment, in which the product mix is different from a period to another resulting in the operational dynamism in the cells. The proposed model is verified by a number of numerical examples and related sensitivity analysis.

Suggested Citation

  • Safaei, Nima & Tavakkoli-Moghaddam, Reza, 2009. "Integrated multi-period cell formation and subcontracting production planning in dynamic cellular manufacturing systems," International Journal of Production Economics, Elsevier, vol. 120(2), pages 301-314, August.
    • Handle: RePEc:eee:proeco:v:120:y:2009:i:2:p:301-314
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0925-5273(09)00007-3
    Download Restriction: Full text for ScienceDirect subscribers only
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Safaei, N. & Saidi-Mehrabad, M. & Jabal-Ameli, M.S., 2008. "A hybrid simulated annealing for solving an extended model of dynamic cellular manufacturing system," European Journal of Operational Research, Elsevier, vol. 185(2), pages 563-592, March.
    2. Ioannou, George, 2006. "Time-phased creation of hybrid manufacturing systems," International Journal of Production Economics, Elsevier, vol. 102(2), pages 183-198, August.
    3. Mingyuan Chen, 1998. "A mathematical programming model for system reconfiguration in a dynamic cellular manufacturing environment," Annals of Operations Research, Springer, vol. 77(0), pages 109-128, January.
    4. Dale, BG & Russell, D, 1983. "Production control systems for small group production," Omega, Elsevier, vol. 11(2), pages 175-185.
    5. Defersha, Fantahun M. & Chen, Mingyuan, 2006. "A comprehensive mathematical model for the design of cellular manufacturing systems," International Journal of Production Economics, Elsevier, vol. 103(2), pages 767-783, October.
    6. Jeffrey Schaller & S. Selçuk Erengüç & Asoo Vakharia, 1998. "A methodology for integrating cell formation and production planning in cellular manufacturing," Annals of Operations Research, Springer, vol. 77(0), pages 1-21, January.
    7. Balakrishnan, Jaydeep & Cheng, Chun Hung, 2007. "Multi-period planning and uncertainty issues in cellular manufacturing: A review and future directions," European Journal of Operational Research, Elsevier, vol. 177(1), pages 281-309, February.
    8. Ah kioon, Steve & Bulgak, Akif Asil & Bektas, Tolga, 2009. "Integrated cellular manufacturing systems design with production planning and dynamic system reconfiguration," European Journal of Operational Research, Elsevier, vol. 192(2), pages 414-428, January.
    9. Sankaran, S. & Kasilingam, R. G., 1993. "On cell size and machine requirements planning in group technology systems," European Journal of Operational Research, Elsevier, vol. 69(3), pages 373-383, September.
    10. Heragu, Sunderesh S. & Chen, Ja-Shen, 1998. "Optimal solution of cellular manufacturing system design: Benders' decomposition approach," European Journal of Operational Research, Elsevier, vol. 107(1), pages 175-192, May.
    11. Askin, Ronald G. & Mitwasi, M. George, 1992. "Integrating facility layout with process selection and capacity planning," European Journal of Operational Research, Elsevier, vol. 57(2), pages 162-173, March.
    12. Rohloff, M., 1993. "Decentralized production planning and design of a production management system based on an object-oriented architecture," International Journal of Production Economics, Elsevier, vol. 30(1), pages 365-383, July.
    13. Kim, Bokang & Kim, Sooyoung, 2001. "Extended model for a hybrid production planning approach," International Journal of Production Economics, Elsevier, vol. 73(2), pages 165-173, September.
    14. Nomden, Gert & van der Zee, Durk-Jouke, 2008. "Virtual cellular manufacturing: Configuring routing flexibility," International Journal of Production Economics, Elsevier, vol. 112(1), pages 439-451, March.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Manzini, Massimo & Unglert, Johannes & Gyulai, Dávid & Colledani, Marcello & Jauregui-Becker, Juan Manuel & Monostori, László & Urgo, Marcello, 2018. "An integrated framework for design, management and operation of reconfigurable assembly systems," Omega, Elsevier, vol. 78(C), pages 69-84.
    2. Stéphanie Bouchard & Georges Abdulnour & Sébastien Gamache, 2022. "Agility and Industry 4.0 Implementation Strategy in a Quebec Manufacturing SME," Sustainability, MDPI, vol. 14(13), pages 1-25, June.
    3. Sun, Jing & Yamamoto, Hisashi & Matsui, Masayuki, 2020. "Horizontal integration management: An optimal switching model for parallel production system with multiple periods in smart supply chain environment," International Journal of Production Economics, Elsevier, vol. 221(C).
    4. Xue, Guisen & Felix Offodile, O. & Zhou, Hong & Troutt, Marvin D., 2011. "Integrated production planning with sequence-dependent family setup times," International Journal of Production Economics, Elsevier, vol. 131(2), pages 674-681, June.
    5. Simon Li & Bahareh Eshragh & Akposeiyifa Joseph Ebufegha, 2023. "Simulation-Based Study of the Resilience of Flexible Manufacturing Layouts Subject to Uncertain Demands of Product Variants," Sustainability, MDPI, vol. 15(20), pages 1-20, October.
    6. Yu, Yang & Tang, Jiafu & Sun, Wei & Yin, Yong & Kaku, Ikou, 2013. "Reducing worker(s) by converting assembly line into a pure cell system," International Journal of Production Economics, Elsevier, vol. 145(2), pages 799-806.
    7. Suvankar Ghosh & O. Felix Offodile, 2016. "A real options model of phased migration to cellular manufacturing," International Journal of Production Research, Taylor & Francis Journals, vol. 54(3), pages 894-906, February.
    8. Lin, Shih-Wei & Ying, Kuo-Ching & Lu, Chung-Cheng & Gupta, Jatinder N.D., 2011. "Applying multi-start simulated annealing to schedule a flowline manufacturing cell with sequence dependent family setup times," International Journal of Production Economics, Elsevier, vol. 130(2), pages 246-254, April.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Kuldeep Lamba & Ravi Kumar & Shraddha Mishra & Shubhangini Rajput, 2020. "Sustainable dynamic cellular facility layout: a solution approach using simulated annealing-based meta-heuristic," Annals of Operations Research, Springer, vol. 290(1), pages 5-26, July.
    2. Ting Qu & Matthias Thürer & Junhao Wang & Zongzhong Wang & Huan Fu & Congdong Li & George Q. Huang, 2017. "System dynamics analysis for an Internet-of-Things-enabled production logistics system," International Journal of Production Research, Taylor & Francis Journals, vol. 55(9), pages 2622-2649, May.
    3. Riezebos, J., 1998. "Production planning systems for cellular manufacturing," Research Report 98A07, University of Groningen, Research Institute SOM (Systems, Organisations and Management).
    4. repec:dgr:rugsom:98a07 is not listed on IDEAS
    5. A. Attila İşlier, 2015. "Cellular Manufacturing Systems: Organization, Trends and Innovative Methods," Alphanumeric Journal, Bahadir Fatih Yildirim, vol. 3(2), pages 13-26, December.
    6. Andreas Hottenrott & Martin Grunow, 2019. "Flexible layouts for the mixed-model assembly of heterogeneous vehicles," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 41(4), pages 943-979, December.
    7. Defersha, Fantahun M. & Chen, Mingyuan, 2006. "A comprehensive mathematical model for the design of cellular manufacturing systems," International Journal of Production Economics, Elsevier, vol. 103(2), pages 767-783, October.
    8. Ah kioon, Steve & Bulgak, Akif Asil & Bektas, Tolga, 2009. "Integrated cellular manufacturing systems design with production planning and dynamic system reconfiguration," European Journal of Operational Research, Elsevier, vol. 192(2), pages 414-428, January.
    9. Nai-Chieh Wei, 2013. "An Electromagnetism-Like Mechanism Method for Solving Dynamic Cell Formation Problems," Journal of Asian Scientific Research, Asian Economic and Social Society, vol. 3(10), pages 1022-1035, October.
    10. Hanxin Feng & Tangbin Xia & Wen Da & Lifeng Xi & Ershun Pan, 2019. "Concurrent design of cell formation and scheduling with consideration of duplicate machines and alternative process routings," Journal of Intelligent Manufacturing, Springer, vol. 30(1), pages 275-289, January.
    11. Riezebos, J. & Gaalman, G.J.C., 1995. "Relations between cells in cellular manufacturing," Research Report 95A45, University of Groningen, Research Institute SOM (Systems, Organisations and Management).
    12. Seebacher, Gottfried & Winkler, Herwig, 2014. "Evaluating flexibility in discrete manufacturing based on performance and efficiency," International Journal of Production Economics, Elsevier, vol. 153(C), pages 340-351.
    13. Dahlbeck, Mirko & Fischer, Anja & Fischer, Frank & Hungerländer, Philipp & Maier, Kerstin, 2023. "Exact approaches for the combined cell layout problem," European Journal of Operational Research, Elsevier, vol. 305(2), pages 530-546.
    14. Ricardo Saraiva de Camargo & Gilberto de Miranda & Henrique Pacca L. Luna, 2009. "Benders Decomposition for Hub Location Problems with Economies of Scale," Transportation Science, INFORMS, vol. 43(1), pages 86-97, February.
    15. Molleman, Eric & Slomp, Jannes & Rolefes, Samantha, 2002. "The evolution of a cellular manufacturing system - a longitudinal case study," International Journal of Production Economics, Elsevier, vol. 75(3), pages 305-322, February.
    16. Safaei, N. & Saidi-Mehrabad, M. & Jabal-Ameli, M.S., 2008. "A hybrid simulated annealing for solving an extended model of dynamic cellular manufacturing system," European Journal of Operational Research, Elsevier, vol. 185(2), pages 563-592, March.
    17. Rogers, David F. & Kulkarni, Shailesh S., 2005. "Optimal bivariate clustering and a genetic algorithm with an application in cellular manufacturing," European Journal of Operational Research, Elsevier, vol. 160(2), pages 423-444, January.
    18. Phillip O. Kriett & Sebastian Eirich & Martin Grunow, 2017. "Cycle time-oriented mid-term production planning for semiconductor wafer fabrication," International Journal of Production Research, Taylor & Francis Journals, vol. 55(16), pages 4662-4679, August.
    19. Aidin Delgoshaei & Mohd Khairol Anuar Ariffin & Ahad Ali, 2017. "A multi-period scheduling method for trading-off between skilled-workers allocation and outsource service usage in dynamic CMS," International Journal of Production Research, Taylor & Francis Journals, vol. 55(4), pages 997-1039, February.
    20. Baykasoglu, Adil & ÖzbakIr, Lale, 2010. "Analyzing the effect of dispatching rules on the scheduling performance through grammar based flexible scheduling system," International Journal of Production Economics, Elsevier, vol. 124(2), pages 369-381, April.
    21. Amirteimoori, Alireza & Kordrostami, Sohrab, 2012. "Production planning in data envelopment analysis," International Journal of Production Economics, Elsevier, vol. 140(1), pages 212-218.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:proeco:v:120:y:2009:i:2:p:301-314. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/locate/ijpe .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.