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Hybrid heuristics for planning job rotation schedules in assembly lines with heterogeneous workers

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  • Moreira, Mayron César O.
  • Costa, Alysson M.

Abstract

We investigate the problem of balancing assembly lines with heterogeneous workers while considering job rotation schedules. This problem typically occurs in assembly lines in sheltered work centers for disabled. We propose a hybrid algorithm that uses a Mixed Integer Programming (MIP) to select appropriate schedules from a pool of heuristically constructed solutions. A local search based on MIP neighborhoods is used as a post-optimization method. Our results show that this approach is fast, flexible and accurate when compared with current available methods.

Suggested Citation

  • Moreira, Mayron César O. & Costa, Alysson M., 2013. "Hybrid heuristics for planning job rotation schedules in assembly lines with heterogeneous workers," International Journal of Production Economics, Elsevier, vol. 141(2), pages 552-560.
    • Handle: RePEc:eee:proeco:v:141:y:2013:i:2:p:552-560
    DOI: 10.1016/j.ijpe.2012.09.011
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    Cited by:

    1. Boysen, Nils & Schulze, Philipp & Scholl, Armin, 2022. "Assembly line balancing: What happened in the last fifteen years?," European Journal of Operational Research, Elsevier, vol. 301(3), pages 797-814.
    2. Olcay Polat & Can B. Kalayci & Özcan Mutlu & Surendra M. Gupta, 2016. "A two-phase variable neighbourhood search algorithm for assembly line worker assignment and balancing problem type-II: an industrial case study," International Journal of Production Research, Taylor & Francis Journals, vol. 54(3), pages 722-741, February.
    3. Battini, Daria & Berti, Nicola & Finco, Serena & Zennaro, Ilenia & Das, Ajay, 2022. "Towards industry 5.0: A multi-objective job rotation model for an inclusive workforce," International Journal of Production Economics, Elsevier, vol. 250(C).
    4. Battaïa, Olga & Delorme, Xavier & Dolgui, Alexandre & Hagemann, Johannes & Horlemann, Anika & Kovalev, Sergey & Malyutin, Sergey, 2015. "Workforce minimization for a mixed-model assembly line in the automotive industry," International Journal of Production Economics, Elsevier, vol. 170(PB), pages 489-500.
    5. Mossa, G. & Boenzi, F. & Digiesi, S. & Mummolo, G. & Romano, V.A., 2016. "Productivity and ergonomic risk in human based production systems: A job-rotation scheduling model," International Journal of Production Economics, Elsevier, vol. 171(P4), pages 471-477.
    6. Dolgui, Alexandre & Kovalev, Sergey & Kovalyov, Mikhail Y. & Malyutin, Sergey & Soukhal, Ameur, 2018. "Optimal workforce assignment to operations of a paced assembly line," European Journal of Operational Research, Elsevier, vol. 264(1), pages 200-211.

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