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Smart nesting: estimating geometrical compatibility in the nesting problem using graph neural networks

Author

Listed:
  • Kirolos Abdou

    (TRUMPF Werkzeugmaschinen SE + Co. KG
    University of Stuttgart)

  • Osama Mohammed

    (University of Stuttgart)

  • George Eskandar

    (University of Stuttgart)

  • Amgad Ibrahim

    (TRUMPF Werkzeugmaschinen SE + Co. KG)

  • Paul-Amaury Matt

    (Fraunhofer Institute for Manufacturing Engineering and Automation IPA)

  • Marco F. Huber

    (Fraunhofer Institute for Manufacturing Engineering and Automation IPA
    University of Stuttgart)

Abstract

Reducing material waste and computation time are primary objectives in cutting and packing problems (C &P). A solution to the C &P problem consists of many steps, including the grouping of items to be nested and the arrangement of the grouped items on a large object. Current algorithms use meta-heuristics to solve the arrangement problem directly without explicitly addressing the grouping problem. In this paper, we propose a new pipeline for the nesting problem that starts with grouping the items to be nested and then arranging them on large objects. To this end, we introduce and motivate a new concept, namely the Geometrical Compatibility Index (GCI). Items with higher GCI should be clustered together. Since no labels exist for GCIs, we propose to model GCIs as bidirectional weighted edges of a graph that we call geometrical relationship graph (GRG). We propose a novel reinforcement-learning-based framework, which consists of two graph neural networks trained in an actor-critic-like fashion to learn GCIs. Then, to group the items into clusters, we model the GRG as a capacitated vehicle routing problem graph and solve it using meta-heuristics. Experiments conducted on a private dataset with regularly and irregularly shaped items show that the proposed algorithm can achieve a significant reduction in computation time (30% to 48%) compared to an open-source nesting software while attaining similar trim loss on regular items and a threefold improvement in trim loss on irregular items.

Suggested Citation

  • Kirolos Abdou & Osama Mohammed & George Eskandar & Amgad Ibrahim & Paul-Amaury Matt & Marco F. Huber, 2024. "Smart nesting: estimating geometrical compatibility in the nesting problem using graph neural networks," Journal of Intelligent Manufacturing, Springer, vol. 35(6), pages 2811-2827, August.
  • Handle: RePEc:spr:joinma:v:35:y:2024:i:6:d:10.1007_s10845-023-02179-0
    DOI: 10.1007/s10845-023-02179-0
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    References listed on IDEAS

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    1. Wascher, Gerhard & Hau[ss]ner, Heike & Schumann, Holger, 2007. "An improved typology of cutting and packing problems," European Journal of Operational Research, Elsevier, vol. 183(3), pages 1109-1130, December.
    2. Dyckhoff, Harald, 1990. "A typology of cutting and packing problems," European Journal of Operational Research, Elsevier, vol. 44(2), pages 145-159, January.
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