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Design and realization of compressor data abnormality safety monitoring and inducement traceability expert system

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  • Yuan Wang
  • Shaolin Hu

Abstract

Centrifugal compressors are widely used in the oil and natural gas industry for gas compression, reinjection, and transportation. Fault diagnosis and identification of centrifugal compressors are crucial. To promptly monitor abnormal changes in compressor data and trace the causes leading to these data anomalies, this paper proposes a security monitoring and root cause tracing method for compressor data anomalies. Additionally, it presents an intelligent system design method for fault tracing in compressors and localization of faults from different sources. This method starts from petrochemical big data and consists of three parts: fault dynamic knowledge graph construction, instrument data sliding fault-tolerant filtering, and the fusion and reasoning of fault dynamic knowledge graph and instrument data variation monitoring. The results show that this method effectively overcomes the problems of false alarms and missed alarms based on fixed threshold alarm methods, and achieves 100% classification of two types of faults: non starting of the drive machine and low oil pressure by constructing a PCA (Principal Component Analysis)—SPE (Square Prediction Error)—CNN (Convolutional Neural Network) classifier. Combined with dynamic knowledge graph and NLP (Natural Language Processing) inference, it achieves good diagnostic results.

Suggested Citation

  • Yuan Wang & Shaolin Hu, 2025. "Design and realization of compressor data abnormality safety monitoring and inducement traceability expert system," PLOS ONE, Public Library of Science, vol. 20(1), pages 1-25, January.
    • Handle: RePEc:plo:pone00:0315917
    DOI: 10.1371/journal.pone.0315917
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    1. Li, Chuan & Tao, Ying & Ao, Wengang & Yang, Shuai & Bai, Yun, 2018. "Improving forecasting accuracy of daily enterprise electricity consumption using a random forest based on ensemble empirical mode decomposition," Energy, Elsevier, vol. 165(PB), pages 1220-1227.
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