IDEAS home Printed from https://ideas.repec.org/a/plo/pone00/0260515.html
   My bibliography  Save this article

A heijunka study for the production of standard parts included in a customized finished product

Author

Listed:
  • Paulina Rewers
  • Jacek Diakun

Abstract

Efficient order execution plays a crucial role in the activity of every company. In production planning it is important to find a balance between the fluctuations of orders and stability of production flow regarding the company. One of the methods of achieving this goal is heijunka (production leveling). This paper presents a study of choosing the best variant of the production planning and control system for the production of standard parts. Three variants are investigated regarding delays in order delivery. The analysis of variants was conducted using a simulation method. The method of choosing the best variant for the production system being investigated is also proposed. The results show that the best variant is a mix of production leveling and production "for stock".

Suggested Citation

  • Paulina Rewers & Jacek Diakun, 2021. "A heijunka study for the production of standard parts included in a customized finished product," PLOS ONE, Public Library of Science, vol. 16(12), pages 1-13, December.
    • Handle: RePEc:plo:pone00:0260515
    DOI: 10.1371/journal.pone.0260515
    as

    Download full text from publisher

    File URL: https://journals.plos.org/plosone/article?id=10.1371/journal.pone.0260515
    Download Restriction: no
    File URL: https://journals.plos.org/plosone/article/file?id=10.1371/journal.pone.0260515&type=printable
    Download Restriction: no
    File URL: https://libkey.io/10.1371/journal.pone.0260515?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    References listed on IDEAS

    as
    1. Lage Junior, Muris & Godinho Filho, Moacir, 2010. "Variations of the kanban system: Literature review and classification," International Journal of Production Economics, Elsevier, vol. 125(1), pages 13-21, May.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Shuo Wang & Yueping Zheng & Qian Wang, 2023. "Technical standardization and total factor productivity in innovation-driven development: Evidence from China," PLOS ONE, Public Library of Science, vol. 18(10), pages 1-25, October.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. de Camargo Fiorini, Paula & Roman Pais Seles, Bruno Michel & Chiappetta Jabbour, Charbel Jose & Barberio Mariano, Enzo & de Sousa Jabbour, Ana Beatriz Lopes, 2018. "Management theory and big data literature: From a review to a research agenda," International Journal of Information Management, Elsevier, vol. 43(C), pages 112-129.
    2. Diogo Ferraz & Fernanda P. S. Falguera & Enzo B. Mariano & Dominik Hartmann, 2021. "Linking Economic Complexity, Diversification, and Industrial Policy with Sustainable Development: A Structured Literature Review," Sustainability, MDPI, vol. 13(3), pages 1-29, January.
    3. Omar Sacilotto Donaires & Luciana Oranges Cezarino & Lara Bartocci Liboni & Evandro Marcos Saidel Ribeiro & Flávio Pinheiro Martins, 2023. "Multivariate data analysis of categorical data: taking advantage of the rhetorical power of numbers in qualitative research," Quality & Quantity: International Journal of Methodology, Springer, vol. 57(6), pages 5283-5312, December.
    4. Hidemichi Fujii & Kazuma Edamura & Koichi Sumikura & Yoko Furusawa & Naomi Fukuzawa & Shunsuke Managi, 2015. "How enterprise strategies are related to innovation and productivity change: an empirical study of Japanese manufacturing firms," Economics of Innovation and New Technology, Taylor & Francis Journals, vol. 24(3), pages 248-262, April.
    5. Rosmaini Ahmad & Rabiatul Fakhira Mohd Amin & Shaliza Azreen Mustafa, 2022. "Value stream mapping with lean thinking model for effective non-value added identification, evaluation and solution processes," Operations Management Research, Springer, vol. 15(3), pages 1490-1509, December.
    6. George Marian AEVOAE, 2018. "How Can We Create Value From Enterprise Concentrations? A Meta-Analysis Of The Scientific Literature On M&As In The European Union," EURINT, Centre for European Studies, Alexandru Ioan Cuza University, vol. 5, pages 63-87.
    7. Matthias Thürer & Nuno O. Fernandes & Hermann Lödding & Mark Stevenson, 2025. "Material flow control in make-to-stock production systems: an assessment of order generation, order release and production authorization by simulation," Flexible Services and Manufacturing Journal, Springer, vol. 37(1), pages 1-37, March.
    8. de Camargo Fiorini, Paula & Jabbour, Charbel José Chiappetta, 2017. "Information systems and sustainable supply chain management towards a more sustainable society: Where we are and where we are going," International Journal of Information Management, Elsevier, vol. 37(4), pages 241-249.
    9. Alamo Alexandre da Silva Batista & Antonio Carlos de Francisco, 2018. "Organizational Sustainability Practices: A Study of the Firms Listed by the Corporate Sustainability Index," Sustainability, MDPI, vol. 10(1), pages 1-13, January.
    10. David Damand & Youssef Lahrichi & Marc Barth, 2025. "A first optimization approach to parameterize demand-driven MRP in the presence of multiple products and finite capacity," Flexible Services and Manufacturing Journal, Springer, vol. 37(2), pages 324-347, June.
    11. Hanson, Robin & Finnsgård, Christian, 2014. "Impact of unit load size on in-plant materials supply efficiency," International Journal of Production Economics, Elsevier, vol. 147(PA), pages 46-52.
    12. Fernando José Gómez Paredes & Moacir Godinho Filho & Matthias Thürer & Nuno O. Fernandes & Charbel José Chiappeta Jabbour, 2022. "Factors for choosing production control systems in make-to-order shops: a systematic literature review," Journal of Intelligent Manufacturing, Springer, vol. 33(3), pages 639-674, March.
    13. Sanchita Bansal & Isha Garg & Gagan Deep Sharma, 2019. "Social Entrepreneurship as a Path for Social Change and Driver of Sustainable Development: A Systematic Review and Research Agenda," Sustainability, MDPI, vol. 11(4), pages 1-28, February.
    14. Antonio Sartal & Josep Llach & Fernando León-Mateos, 2022. "“Do technologies really affect that much? exploring the potential of several industry 4.0 technologies in today’s lean manufacturing shop floors”," Operational Research, Springer, vol. 22(5), pages 6075-6106, November.
    15. Bruna de Brito Prado & José Alcides Gobbo Junior & Barbara Stolte Bezerra, 2023. "Emerging Themes for Digital Accessibility in Education," Sustainability, MDPI, vol. 15(14), pages 1-17, July.
    16. Farias Nazário, Rodolfo Toríbio & e Silva, Jéssica Lima & Sobreiro, Vinicius Amorim & Kimura, Herbert, 2017. "A literature review of technical analysis on stock markets," The Quarterly Review of Economics and Finance, Elsevier, vol. 66(C), pages 115-126.
    17. José Hugo de Souza Goulart & Reginaldo Fidelis & Pedro Paulo De Andrade Junior & Diogo José Horst & Antonio Marco-Ferreira, 2023. "Sustainability Assessment Indicators in Land Transportation," Sustainability, MDPI, vol. 16(1), pages 1-36, December.
    18. Douglas da Rosa München & Herbert Kimura, 2020. "Regulatory Banking Leverage: what do you know?," Working Papers Series 540, Central Bank of Brazil, Research Department.
    19. Marc Sanchez-Roger & María Dolores Oliver-Alfonso & Carlos Sanchís-Pedregosa, 2018. "Bail-In: A Sustainable Mechanism for Rescuing Banks," Sustainability, MDPI, vol. 10(10), pages 1-18, October.
    20. Burcu Ozgul, 2021. "The Influence of Green-Transformational Leadership Style on Corporate Sustainability: A Systematic Literature Review and Propositions for Future Studies," Istanbul Management Journal, Istanbul University Business School, vol. 0(90), pages 1-30, June.

    More about this item

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:plo:pone00:0260515. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: plosone (email available below). General contact details of provider: https://journals.plos.org/plosone/ .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.