IDEAS home Printed from https://ideas.repec.org/a/inm/ormnsc/v51y2005i4p548-565.html
   My bibliography  Save this article

On the Benefits of Pooling in Production-Inventory Systems

Author

Listed:
  • Saif Benjaafar

    (Department of Mechanical Engineering, Graduate Program in Industrial Engineering, University of Minnesota, Minneapolis, Minnesota 55455)

  • William L. Cooper

    (Department of Mechanical Engineering, Graduate Program in Industrial Engineering, University of Minnesota, Minneapolis, Minnesota 55455)

  • Joon-Seok Kim

    (Strategy Consulting Team, Samsung SDS, Seoul, 135-918, Korea)

Abstract

We study inventory pooling in systems with symmetric costs where supply lead times are endogenously generated by a finite-capacity production system. We investigate the sensitivity of the cost advantage of inventory pooling to various system parameters, including loading, service levels, demand and production time variability, and structure of the production system. The analysis reveals differences in how various parameters affect the cost reduction from pooling and suggests that these differences stem from the manner in which the parameters influence the induced correlation between lead-time demands of the demand streams. We compare these results with those obtained for pure inventory systems, where lead times are exogenous. We also compare inventory pooling with several forms of capacity pooling.

Suggested Citation

  • Saif Benjaafar & William L. Cooper & Joon-Seok Kim, 2005. "On the Benefits of Pooling in Production-Inventory Systems," Management Science, INFORMS, vol. 51(4), pages 548-565, April.
  • Handle: RePEc:inm:ormnsc:v:51:y:2005:i:4:p:548-565
    DOI: 10.1287/mnsc.1040.0303
    as

    Download full text from publisher

    File URL: http://dx.doi.org/10.1287/mnsc.1040.0303
    Download Restriction: no

    File URL: https://libkey.io/10.1287/mnsc.1040.0303?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    References listed on IDEAS

    as
    1. Erica L. Plambeck & Terry A. Taylor, 2005. "Sell the Plant? The Impact of Contract Manufacturing on Innovation, Capacity, and Profitability," Management Science, INFORMS, vol. 51(1), pages 133-150, January.
    2. Saif Benjaafar & Mohsen ElHafsi & Francis de Véricourt, 2004. "Demand Allocation in Multiple-Product, Multiple-Facility, Make-to-Stock Systems," Management Science, INFORMS, vol. 50(10), pages 1431-1448, October.
    3. Gary D. Eppen, 1979. "Note--Effects of Centralization on Expected Costs in a Multi-Location Newsboy Problem," Management Science, INFORMS, vol. 25(5), pages 498-501, May.
    4. Yu-Sheng Zheng & Paul Zipkin, 1990. "A Queueing Model to Analyze the Value of Centralized Inventory Information," Operations Research, INFORMS, vol. 38(2), pages 296-307, April.
    5. Albert Y. Ha, 1997. "Optimal Dynamic Scheduling Policy for a Make-To-Stock Production System," Operations Research, INFORMS, vol. 45(1), pages 42-53, February.
    6. Lawrence M. Wein, 1992. "Dynamic Scheduling of a Multiclass Make-to-Stock Queue," Operations Research, INFORMS, vol. 40(4), pages 724-735, August.
    7. Alfaro, José A. & Corbett, Charles J., 2000. "The value of SKU rationalization: the pooling effect under suboptimal inventory policies," DEE - Working Papers. Business Economics. WB 9917, Universidad Carlos III de Madrid. Departamento de Economía de la Empresa.
    8. Yingdong Lu & Jing-Sheng Song & David D. Yao, 2003. "Order Fill Rate, Leadtime Variability, and Advance Demand Information in an Assemble-to-Order System," Operations Research, INFORMS, vol. 51(2), pages 292-308, April.
    9. Paul H. Zipkin, 1995. "Performance Analysis of a Multi-Item Production-Inventory System Under Alternative Policies," Management Science, INFORMS, vol. 41(4), pages 690-703, April.
    10. Rodrigo Rubio & Lawrence M. Wein, 1996. "Setting Base Stock Levels Using Product-Form Queueing Networks," Management Science, INFORMS, vol. 42(2), pages 259-268, February.
    11. Serguei Netessine & Gregory Dobson & Robert A. Shumsky, 2002. "Flexible Service Capacity: Optimal Investment and the Impact of Demand Correlation," Operations Research, INFORMS, vol. 50(2), pages 375-388, April.
    12. Francis de Véricourt & Fikri Karaesmen & Yves Dallery, 2002. "Optimal Stock Allocation for a Capacitated Supply System," Management Science, INFORMS, vol. 48(11), pages 1486-1501, November.
    13. Francis de Véricourt & Fikri Karaesmen & Yves Dallery, 2001. "Assessing the Benefits of Different Stock-Allocation Policies for a Make-to-Stock Production System," Manufacturing & Service Operations Management, INFORMS, vol. 3(2), pages 105-121, December.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Saif Benjaafar & Yanzhi Li & Dongsheng Xu & Samir Elhedhli, 2008. "Demand Allocation in Systems with Multiple Inventory Locations and Multiple Demand Sources," Manufacturing & Service Operations Management, INFORMS, vol. 10(1), pages 43-60, October.
    2. Saif Benjaafar & Mohsen ElHafsi & Francis de Véricourt, 2004. "Demand Allocation in Multiple-Product, Multiple-Facility, Make-to-Stock Systems," Management Science, INFORMS, vol. 50(10), pages 1431-1448, October.
    3. Ganesh Janakiraman & Mahesh Nagarajan & Senthil Veeraraghavan, 2018. "Simple Policies for Managing Flexible Capacity," Manufacturing & Service Operations Management, INFORMS, vol. 20(2), pages 333-346, May.
    4. Bora Kat & Zeynep Avṣar, 2011. "Using aggregate fill rate for dynamic scheduling of multi-class systems," Annals of Operations Research, Springer, vol. 182(1), pages 87-117, January.
    5. Francis De Vericourt & Fikri Karaesmen & Yves Dallery, 2000. "Dynamic Scheduling in a Make-to-Stock System: A Partial Characterization of Optimal Policies," Operations Research, INFORMS, vol. 48(5), pages 811-819, October.
    6. Hossein Abouee-Mehrizi & Opher Baron & Oded Berman, 2014. "Exact Analysis of Capacitated Two-Echelon Inventory Systems with Priorities," Manufacturing & Service Operations Management, INFORMS, vol. 16(4), pages 561-577, October.
    7. William Liang & Barış Balcıog̃lu & Robert Svaluto, 2013. "Scheduling policies for a repair shop problem," Annals of Operations Research, Springer, vol. 211(1), pages 273-288, December.
    8. H. G. H. Tiemessen & M. Fleischmann & G. J. Houtum, 2017. "Dynamic control in multi-item production/inventory systems," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 39(1), pages 165-191, January.
    9. N Sanajian & H Abouee-Mehrizi & B Balcıog̃lu, 2010. "Scheduling policies in the M/G/1 make-to-stock queue," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 61(1), pages 115-123, January.
    10. Dimitris Bertsimas & Ioannis Ch. Paschalidis, 2001. "Probabilistic Service Level Guarantees in Make-to-Stock Manufacturing Systems," Operations Research, INFORMS, vol. 49(1), pages 119-133, February.
    11. Lingxiu Dong & Nils Rudi, 2004. "Who Benefits from Transshipment? Exogenous vs. Endogenous Wholesale Prices," Management Science, INFORMS, vol. 50(5), pages 645-657, May.
    12. Yu, Yimin & Shou, Biying & Ni, Yaodong & Chen, Li, 2017. "Optimal production, pricing, and substitution policies in continuous review production-inventory systems," European Journal of Operational Research, Elsevier, vol. 260(2), pages 631-649.
    13. Charles J. Corbett & Kumar Rajaram, 2006. "A Generalization of the Inventory Pooling Effect to Nonnormal Dependent Demand," Manufacturing & Service Operations Management, INFORMS, vol. 8(4), pages 351-358, August.
    14. Ioannis Ch. Paschalidis & Yong Liu, 2003. "Large Deviations-Based Asymptotics for Inventory Control in Supply Chains," Operations Research, INFORMS, vol. 51(3), pages 437-460, June.
    15. Robert A. Shumsky & Fuqiang Zhang, 2009. "Dynamic Capacity Management with Substitution," Operations Research, INFORMS, vol. 57(3), pages 671-684, June.
    16. David M. Markowitz & Lawrence M. Wein, 2001. "Heavy Traffic Analysis of Dynamic Cyclic Policies: A Unified Treatment of the Single Machine Scheduling Problem," Operations Research, INFORMS, vol. 49(2), pages 246-270, April.
    17. Arreola-Risa, Antonio & Giménez-García, Víctor M. & Martínez-Parra, José Luis, 2011. "Optimizing stochastic production-inventory systems: A heuristic based on simulation and regression analysis," European Journal of Operational Research, Elsevier, vol. 213(1), pages 107-118, August.
    18. Caldentey, René. & Wein, Lawrence M., 1999. "Analysis of decentralized production-inventory system," Working papers WP 4099-99., Massachusetts Institute of Technology (MIT), Sloan School of Management.
    19. Albert Y. Ha, 2000. "Stock Rationing in an M/E k /1 Make-to-Stock Queue," Management Science, INFORMS, vol. 46(1), pages 77-87, January.
    20. Chen Shaoxiang, 2004. "The Optimality of Hedging Point Policies for Stochastic Two-Product Flexible Manufacturing Systems," Operations Research, INFORMS, vol. 52(2), pages 312-322, April.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:inm:ormnsc:v:51:y:2005:i:4:p:548-565. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Chris Asher (email available below). General contact details of provider: https://edirc.repec.org/data/inforea.html .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.