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Production Sustainability via Supermarket Location Optimization in Assembly Lines

Author

Listed:
  • Masood Fathi

    (Department of Production and Automation Engineering, University of Skövde, P.O. Box 408, SE-541 28 Skövde, Sweden)

  • Amir Nourmohammadi

    (Department of Production and Automation Engineering, University of Skövde, P.O. Box 408, SE-541 28 Skövde, Sweden)

  • Morteza Ghobakhloo

    (Department of Industrial Engineering, Minab Higher Education Center, University of Hormozgan, Bandar Abbas P.O. Box 7981634314, Iran)

  • Milad Yousefi

    (Department of Industrial Engineering and Transportation, Universidade Federal do Rio Grande do Sul—UFRGS, Porto Alegre 90035-190, Brazil)

Abstract

Manufacturers worldwide are nowadays in pursuit of sustainability. In the Industry 4.0 era, it is a common practice to implement decentralized logistics areas, known as supermarkets, to achieve production sustainability via Just-in-Time material delivery at assembly lines. In this environment, manufacturers are commonly struggling with the Supermarket Location Problem (SLP), striving to efficiently decide on the number and location of supermarkets to minimize the logistics cost. To address this prevalent issue, this paper proposed a Simulated Annealing (SA) algorithm for minimizing the supermarket cost, via optimally locating supermarkets in assembly lines. The efficiency of the SA algorithm was tested by solving a set of test problems. In doing so, a holistic performance index, namely the total cost of supermarkets, was developed that included both shipment cost and the installation cost across the assembly line. The effect of workload balancing on the supermarket cost was also investigated in this study. For this purpose, the SLP was solved both before and after balancing the workload. The results of the comparison revealed that workload balancing could significantly reduce the total supermarket cost and contribute to the overall production and economic sustainability. It was also observed that the optimization of material shipment cost across the assembly line is the most influencing factor in reducing the total supermarket cost.

Suggested Citation

  • Masood Fathi & Amir Nourmohammadi & Morteza Ghobakhloo & Milad Yousefi, 2020. "Production Sustainability via Supermarket Location Optimization in Assembly Lines," Sustainability, MDPI, vol. 12(11), pages 1-15, June.
    • Handle: RePEc:gam:jsusta:v:12:y:2020:i:11:p:4728-:d:369358
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    References listed on IDEAS

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    1. Masood Fathi & María Jesús à lvarez & Victoria Rodríguez, 2016. "A new heuristic-based bi-objective simulated annealing method for U-shaped assembly line balancing," European Journal of Industrial Engineering, Inderscience Enterprises Ltd, vol. 10(2), pages 145-169.
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    Cited by:

    1. Masood Fathi & Morteza Ghobakhloo, 2020. "Enabling Mass Customization and Manufacturing Sustainability in Industry 4.0 Context: A Novel Heuristic Algorithm for in-Plant Material Supply Optimization," Sustainability, MDPI, vol. 12(16), pages 1-15, August.
    2. Wai Peng Wong & Muhammad Fahad Anwar & Keng Lin Soh, 2024. "Transportation 4.0 in supply chain management: State-of-the-art and future directions towards 5.0 in the transportation sector," Operations Management Research, Springer, vol. 17(2), pages 683-710, June.
    3. Mohammad Ali Beheshtinia & Parisa Feizollahy & Masood Fathi, 2021. "Supply Chain Optimization Considering Sustainability Aspects," Sustainability, MDPI, vol. 13(21), pages 1-23, October.

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