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Reduced Scale Laboratory for Training and Research in Condition-Based Maintenance Strategies for Combustion Engine Power Plants and a Novel Method for Monitoring of Inlet and Exhaust Valves

Author

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  • Frederico de Oliveira Assuncao

    (Pro-Reitoria de Pesquisa e Pos-Graduacao (PRPPG), Itajuba Federal University, Itajuba 37500-903, MG, Brazil
    Gnarus Institute, Itajuba 37500-052, MG, Brazil)

  • Luiz Eduardo Borges-da-Silva

    (Pro-Reitoria de Pesquisa e Pos-Graduacao (PRPPG), Itajuba Federal University, Itajuba 37500-903, MG, Brazil)

  • Helcio Francisco Villa-Nova

    (Pro-Reitoria de Pesquisa e Pos-Graduacao (PRPPG), Itajuba Federal University, Itajuba 37500-903, MG, Brazil)

  • Erik Leandro Bonaldi

    (Gnarus Institute, Itajuba 37500-052, MG, Brazil)

  • Levy Ely Lacerda Oliveira

    (Gnarus Institute, Itajuba 37500-052, MG, Brazil)

  • Germano Lambert-Torres

    (Gnarus Institute, Itajuba 37500-052, MG, Brazil)

  • Carlos Eduardo Teixeira

    (Gnarus Institute, Itajuba 37500-052, MG, Brazil)

  • Wilson Cesar Sant’Ana

    (Gnarus Institute, Itajuba 37500-052, MG, Brazil)

  • Josue Lacerda

    (Gnarus Institute, Itajuba 37500-052, MG, Brazil)

  • Jose Luiz Marques da Silva Junior

    (Rio Amazonas Energia S.A. (RAESA), Manaus 69099-899, AM, Brazil)

  • Edenio Gomes da Silva

    (Rio Amazonas Energia S.A. (RAESA), Manaus 69099-899, AM, Brazil)

Abstract

This paper presents the practical aspects of development of a reduced scale laboratory and a set of monitoring tools for Internal Combustion Engines used in Thermal Power Plants. The reduced scale laboratory is based on the necessity of researchers to test new sensors and monitoring strategies that, otherwise, are seldom allowed to be installed in real plants without certification. In addition, the reduced scale laboratory allows the flexibility to insert failures on purpose, in order to evaluate the performance of new sensors/strategies in a safe and controlled environment. The paper also presents the development of a set of reduced cost sensors for monitoring in-cylinder pressure, crank angle, and the position of inlet and exhaust valves (without using ultrasound sensors, which may produce noisy readings on engines operating on gas-diesel fuel mode).

Suggested Citation

  • Frederico de Oliveira Assuncao & Luiz Eduardo Borges-da-Silva & Helcio Francisco Villa-Nova & Erik Leandro Bonaldi & Levy Ely Lacerda Oliveira & Germano Lambert-Torres & Carlos Eduardo Teixeira & Wils, 2021. "Reduced Scale Laboratory for Training and Research in Condition-Based Maintenance Strategies for Combustion Engine Power Plants and a Novel Method for Monitoring of Inlet and Exhaust Valves," Energies, MDPI, vol. 14(19), pages 1-23, October.
  • Handle: RePEc:gam:jeners:v:14:y:2021:i:19:p:6298-:d:648982
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    References listed on IDEAS

    as
    1. Michelangelo Balmelli & Norbert Zsiga & Laura Merotto & Patrik Soltic, 2020. "Effect of the Intake Valve Lift and Closing Angle on Part Load Efficiency of a Spark Ignition Engine," Energies, MDPI, vol. 13(7), pages 1-16, April.
    2. Camila Paes Salomon & Claudio Ferreira & Wilson Cesar Sant’Ana & Germano Lambert-Torres & Luiz Eduardo Borges da Silva & Erik Leandro Bonaldi & Levy Ely de Lacerda de Oliveira & Bruno Silva Torres, 2019. "A Study of Fault Diagnosis Based on Electrical Signature Analysis for Synchronous Generators Predictive Maintenance in Bulk Electric Systems," Energies, MDPI, vol. 12(8), pages 1-16, April.
    3. Luca Romani & Alessandro Bianchini & Giovanni Vichi & Alessandro Bellissima & Giovanni Ferrara, 2018. "Experimental Assessment of a Methodology for the Indirect in-Cylinder Pressure Evaluation in Four-Stroke Internal Combustion Engines," Energies, MDPI, vol. 11(8), pages 1-20, July.
    4. André Quites Ordovás Santos & Adriel Rodrigues da Silva & Jorge Javier Gimenez Ledesma & Adriano Batista de Almeida & Marco Roberto Cavallari & Oswaldo Hideo Ando Junior, 2021. "Electricity Market in Brazil: A Critical Review on the Ongoing Reform," Energies, MDPI, vol. 14(10), pages 1-23, May.
    5. Fernanda Mitchelly Vilas Boas & Luiz Eduardo Borges-da-Silva & Helcio Francisco Villa-Nova & Erik Leandro Bonaldi & Levy Ely Lacerda Oliveira & Germano Lambert-Torres & Frederico de Oliveira Assuncao , 2021. "Condition Monitoring of Internal Combustion Engines in Thermal Power Plants Based on Control Charts and Adapted Nelson Rules," Energies, MDPI, vol. 14(16), pages 1-17, August.
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    Cited by:

    1. Valerio Francesco Barnabei & Fabrizio Bonacina & Alessandro Corsini & Francesco Aldo Tucci & Roberto Santilli, 2023. "Condition-Based Maintenance of Gensets in District Heating Using Unsupervised Normal Behavior Models Applied on SCADA Data," Energies, MDPI, vol. 16(9), pages 1-15, April.
    2. Filipe Quintal, 2022. "Energy Monitoring Technologies," Energies, MDPI, vol. 15(16), pages 1-2, August.

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