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Simultaneous Synthesis of Heat Exchanger Networks Considering Steam Supply and Various Steam Heater Locations

Author

Listed:
  • Yao Sheng

    (School of Chemical Engineering, Institute of Chemical Process Systems Engineering, Dalian University of Technology, Liaoning, Dalian 116024, China)

  • Linlin Liu

    (School of Chemical Engineering, Institute of Chemical Process Systems Engineering, Dalian University of Technology, Liaoning, Dalian 116024, China)

  • Yu Zhuang

    (Key Laboratory of Liaoning Province for Desalination, School of Energy and Power Engineering, Dalian University of Technology, Liaoning, Dalian 116024, China)

  • Lei Zhang

    (School of Chemical Engineering, Institute of Chemical Process Systems Engineering, Dalian University of Technology, Liaoning, Dalian 116024, China)

  • Jian Du

    (School of Chemical Engineering, Institute of Chemical Process Systems Engineering, Dalian University of Technology, Liaoning, Dalian 116024, China)

Abstract

In process industries, the heating gap in heat exchanger networks (HENs) is normally compensated by the steam generated from a utility system, thus these two mutually influencing systems should be designed as a whole through establishing structural interrelationships. In this work, an improved stage-wise superstructure of HENs is proposed to integrate with a Rankine cycle-based utility system. Inner- and inter-stage heaters are considered in the new structure. Furthermore, the selection of steam in different levels is also investigated, extending the possibilities of steam utilization in HENs and generation in utility systems. The presented methodology is able to realize the optimal design of HENs by considering the supply and utilization of steam. Heaters’ allocations, matches of streams, steam distribution and utilization are optimized accompanying with the trade-off amongst equipment investment, fuel consumption and power generation in objective, which is highly related to the final structure of the system. The optimization problem is formulated into a mixed-integer non-linear programming (MINLP) model and solved towards the lowest total annual cost (TAC) of the entire system. Finally, a case study with two scenarios is studied. The detailed results are given and analyzed to demonstrate the benefit from structural improvement.

Suggested Citation

  • Yao Sheng & Linlin Liu & Yu Zhuang & Lei Zhang & Jian Du, 2020. "Simultaneous Synthesis of Heat Exchanger Networks Considering Steam Supply and Various Steam Heater Locations," Energies, MDPI, vol. 13(6), pages 1-17, March.
    • Handle: RePEc:gam:jeners:v:13:y:2020:i:6:p:1467-:d:334921
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    References listed on IDEAS

    as
    1. Chang, Chenglin & Chen, Xiaolu & Wang, Yufei & Feng, Xiao, 2017. "Simultaneous optimization of multi-plant heat integration using intermediate fluid circles," Energy, Elsevier, vol. 121(C), pages 306-317.
    2. Huang, Xiaojian & Lu, Pei & Luo, Xianglong & Chen, Jianyong & Yang, Zhi & Liang, Yingzong & Wang, Chao & Chen, Ying, 2020. "Synthesis and simultaneous MINLP optimization of heat exchanger network, steam Rankine cycle, and organic Rankine cycle," Energy, Elsevier, vol. 195(C).
    3. Luo, Xianglong & Huang, Xiaojian & El-Halwagi, Mahmoud M. & Ponce-Ortega, José María & Chen, Ying, 2016. "Simultaneous synthesis of utility system and heat exchanger network incorporating steam condensate and boiler feedwater," Energy, Elsevier, vol. 113(C), pages 875-893.
    4. Goh, Wui Seng & Wan, Yoke Kin & Tay, Chun Kiat & Ng, Rex T.L. & Ng, Denny K.S., 2016. "Automated targeting model for synthesis of heat exchanger network with utility systems," Applied Energy, Elsevier, vol. 162(C), pages 1272-1281.
    5. Ma, Jiaze & Chang, Chenglin & Wang, Yufei & Feng, Xiao, 2018. "Multi-objective optimization of multi-period interplant heat integration using steam system," Energy, Elsevier, vol. 159(C), pages 950-960.
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    Cited by:

    1. Huang, Yongjian & Zhuang, Yu & Xing, Yafeng & Liu, Linlin & Du, Jian, 2023. "Multi-objective optimization for work-integrated heat exchange network coupled with interstage multiple utilities," Energy, Elsevier, vol. 273(C).
    2. Yee Van Fan & Zorka Novak Pintarič & Jiří Jaromír Klemeš, 2020. "Emerging Tools for Energy System Design Increasing Economic and Environmental Sustainability," Energies, MDPI, vol. 13(16), pages 1-25, August.
    3. Ji, Feng & Dong, Yachao & Sun, Xiaojing & Liu, Linlin & Du, Jian, 2022. "Industrial park heat integration considering centralized and distributed waste heat recovery cycle systems," Applied Energy, Elsevier, vol. 318(C).

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