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Design Optimization of a Hybrid Steam-PCM Thermal Energy Storage for Industrial Applications

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  • René Hofmann

    (Institute for Energy Systems and Thermodynamics, TU Wien, Getreidemarkt 9/BA, 1060 Vienna, Austria
    Center for Energy, Sustainable Thermal Energy Systems, AIT Austrian Institute of Technology GmbH, Giefinggasse 2, 1210 Vienna, Austria)

  • Sabrina Dusek

    (Center for Energy, Sustainable Thermal Energy Systems, AIT Austrian Institute of Technology GmbH, Giefinggasse 2, 1210 Vienna, Austria)

  • Stephan Gruber

    (Center for Energy, Sustainable Thermal Energy Systems, AIT Austrian Institute of Technology GmbH, Giefinggasse 2, 1210 Vienna, Austria)

  • Gerwin Drexler-Schmid

    (Center for Energy, Sustainable Thermal Energy Systems, AIT Austrian Institute of Technology GmbH, Giefinggasse 2, 1210 Vienna, Austria)

Abstract

The efficiency of industrial processes can be increased by balancing steam production and consumption with a Ruths steam storage system. The capacity of this storage type depends strongly on the volume; therefore, a hybrid storage concept was developed, which combines a Ruths steam storage with phase change material. The high storage capacity of phase change material can be very advantageous, but the low thermal conductivity of this material is a limiting factor. On the contrary, Ruths steam storages have fast reaction times, meaning that the hybrid storage concept should make use of the advantages and compensate for the disadvantages of both storage types. To answer the question on whether this hybrid storage concept is economically feasible, a non-linear design optimization tool for a hybrid storage system is presented. From a preliminary approximation, the results show that the costs of hybrid storage can be reduced, in comparison to a Ruths steam storage with the same storage capacity. Furthermore, a possible hybrid storage design for a real industrial implementation is discussed. Based on further analyses, it was shown that under certain conditions, the retrofitting of a conventional Ruths steam storage to a hybrid storage can be advantageous and cost-effective, compared to an additional Ruths steam storage.

Suggested Citation

  • René Hofmann & Sabrina Dusek & Stephan Gruber & Gerwin Drexler-Schmid, 2019. "Design Optimization of a Hybrid Steam-PCM Thermal Energy Storage for Industrial Applications," Energies, MDPI, vol. 12(5), pages 1-25, March.
    • Handle: RePEc:gam:jeners:v:12:y:2019:i:5:p:898-:d:212097
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    References listed on IDEAS

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    1. Jian, Yongfang & Falcoz, Quentin & Neveu, Pierre & Bai, Fengwu & Wang, Yan & Wang, Zhifeng, 2015. "Design and optimization of solid thermal energy storage modules for solar thermal power plant applications," Applied Energy, Elsevier, vol. 139(C), pages 30-42.
    2. Dusek, Sabrina & Hofmann, René & Gruber, Stephan, 2019. "Design analysis of a hybrid storage concept combining Ruths steam storage and latent thermal energy storage," Applied Energy, Elsevier, vol. 251(C), pages 1-1.
    3. Laing, Doerte & Bauer, Thomas & Breidenbach, Nils & Hachmann, Bernd & Johnson, Maike, 2013. "Development of high temperature phase-change-material storages," Applied Energy, Elsevier, vol. 109(C), pages 497-504.
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    5. Sabrina Dusek & René Hofmann, 2019. "Modeling of a Hybrid Steam Storage and Validation with an Industrial Ruths Steam Storage Line," Energies, MDPI, vol. 12(6), pages 1-21, March.
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    Cited by:

    1. Kasper, Lukas & Pernsteiner, Dominik & Schirrer, Alexander & Jakubek, Stefan & Hofmann, René, 2023. "Experimental characterization, parameter identification and numerical sensitivity analysis of a novel hybrid sensible/latent thermal energy storage prototype for industrial retrofit applications," Applied Energy, Elsevier, vol. 344(C).
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    3. Niknam, Pouriya H & Sciacovelli, Adriano, 2023. "Hybrid PCM-steam thermal energy storage for industrial processes – Link between thermal phenomena and techno-economic performance through dynamic modelling," Applied Energy, Elsevier, vol. 331(C).

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