IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v10y2017i9p1424-d112201.html
   My bibliography  Save this article

Electric Arc Furnace Modeling with Artificial Neural Networks and Arc Length with Variable Voltage Gradient

Author

Listed:
  • Raul Garcia-Segura

    (Deparment of Engineering, University of Quintana Roo, Chetumal 77019, Mexico)

  • Javier Vázquez Castillo

    (Deparment of Engineering, University of Quintana Roo, Chetumal 77019, Mexico)

  • Fernando Martell-Chavez

    (Research Center in Optics, Aguascalientes 20200, Mexico)

  • Omar Longoria-Gandara

    (Department of Electronics, Systems and IT, ITESO, Tlaquepaque 45604, Mexico)

  • Jaime Ortegón Aguilar

    (Deparment of Engineering, University of Quintana Roo, Chetumal 77019, Mexico)

Abstract

Electric arc furnaces (EAFs) contribute to almost one third of the global steel production. Arc furnaces use a large amount of electrical energy to process scrap or reduced iron and are relevant to study because small improvements in their efficiency account for significant energy savings. Optimal controllers need to be designed and proposed to enhance both process performance and energy consumption. Due to the random and chaotic nature of the electric arcs, neural networks and other soft computing techniques have been used for modeling EAFs. This study proposes a methodology for modeling EAFs that considers the time varying arc length as a relevant input parameter to the arc furnace model. Based on actual voltages and current measurements taken from an arc furnace, it was possible to estimate an arc length suitable for modeling the arc furnace using neural networks. The obtained results show that the model reproduces not only the stable arc conditions but also the unstable arc conditions, which are difficult to identify in a real heat process. The presented model can be applied for the development and testing of control systems to improve furnace energy efficiency and productivity.

Suggested Citation

  • Raul Garcia-Segura & Javier Vázquez Castillo & Fernando Martell-Chavez & Omar Longoria-Gandara & Jaime Ortegón Aguilar, 2017. "Electric Arc Furnace Modeling with Artificial Neural Networks and Arc Length with Variable Voltage Gradient," Energies, MDPI, vol. 10(9), pages 1-11, September.
  • Handle: RePEc:gam:jeners:v:10:y:2017:i:9:p:1424-:d:112201
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/10/9/1424/pdf
    Download Restriction: no

    File URL: https://www.mdpi.com/1996-1073/10/9/1424/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Kirschen, Marcus & Badr, Karim & Pfeifer, Herbert, 2011. "Influence of direct reduced iron on the energy balance of the electric arc furnace in steel industry," Energy, Elsevier, vol. 36(10), pages 6146-6155.
    2. Hocine, Labar & Yacine, Djeghader & Kamel, Bounaya & Samira, Kelaiaia Mounia, 2009. "Improvement of electrical arc furnace operation with an appropriate model," Energy, Elsevier, vol. 34(9), pages 1207-1214.
    3. Trejo, Eder & Martell, Fernando & Micheloud, Osvaldo & Teng, Lidong & Llamas, Armando & Montesinos-Castellanos, Alejandro, 2012. "A novel estimation of electrical and cooling losses in electric arc furnaces," Energy, Elsevier, vol. 42(1), pages 446-456.
    4. Mashud Rana & Irena Koprinska, 2016. "Neural Network Ensemble Based Approach for 2D-Interval Prediction of Solar Photovoltaic Power," Energies, MDPI, vol. 9(10), pages 1-17, October.
    5. Gajic, Dragoljub & Savic-Gajic, Ivana & Savic, Ivan & Georgieva, Olga & Di Gennaro, Stefano, 2016. "Modelling of electrical energy consumption in an electric arc furnace using artificial neural networks," Energy, Elsevier, vol. 108(C), pages 132-139.
    6. Steven Lecompte & Oyeniyi A. Oyewunmi & Christos N. Markides & Marija Lazova & Alihan Kaya & Martijn Van den Broek & Michel De Paepe, 2017. "Case Study of an Organic Rankine Cycle (ORC) for Waste Heat Recovery from an Electric Arc Furnace (EAF)," Energies, MDPI, vol. 10(5), pages 1-16, May.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Zbigniew Łukasik & Zbigniew Olczykowski, 2020. "Estimating the Impact of Arc Furnaces on the Quality of Power in Supply Systems," Energies, MDPI, vol. 13(6), pages 1-30, March.
    2. Haobo Xu & Zhenguo Shao & Feixiong Chen, 2019. "Data-Driven Compartmental Modeling Method for Harmonic Analysis—A Study of the Electric Arc Furnace," Energies, MDPI, vol. 12(22), pages 1-15, November.
    3. Manojlović, Vaso & Kamberović, Željko & Korać, Marija & Dotlić, Milan, 2022. "Machine learning analysis of electric arc furnace process for the evaluation of energy efficiency parameters," Applied Energy, Elsevier, vol. 307(C).
    4. Andriy Lozynskyy & Jacek Kozyra & Zbigniew Łukasik & Aldona Kuśmińska-Fijałkowska & Andriy Kutsyk & Yaroslav Paranchuk & Lidiia Kasha, 2022. "A Mathematical Model of Electrical Arc Furnaces for Analysis of Electrical Mode Parameters and Synthesis of Controlling Influences," Energies, MDPI, vol. 15(5), pages 1-19, February.
    5. Jacek Kozyra & Andriy Lozynskyy & Zbigniew Łukasik & Aldona Kuśmińska-Fijałkowska & Andriy Kutsyk & Grzegorz Podskarbi & Yaroslav Paranchuk & Lidiia Kasha, 2022. "Combined Control System for the Coordinates of the Electric Mode in the Electrotechnological Complex “Arc Steel Furnace-Power-Supply Network”," Energies, MDPI, vol. 15(14), pages 1-21, July.
    6. Zbigniew Olczykowski, 2022. "Arc Voltage Distortion as a Source of Higher Harmonics Generated by Electric Arc Furnaces," Energies, MDPI, vol. 15(10), pages 1-23, May.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Manojlović, Vaso & Kamberović, Željko & Korać, Marija & Dotlić, Milan, 2022. "Machine learning analysis of electric arc furnace process for the evaluation of energy efficiency parameters," Applied Energy, Elsevier, vol. 307(C).
    2. Haobo Xu & Zhenguo Shao & Feixiong Chen, 2019. "Data-Driven Compartmental Modeling Method for Harmonic Analysis—A Study of the Electric Arc Furnace," Energies, MDPI, vol. 12(22), pages 1-15, November.
    3. Miha Kovačič & Klemen Stopar & Robert Vertnik & Božidar Šarler, 2019. "Comprehensive Electric Arc Furnace Electric Energy Consumption Modeling: A Pilot Study," Energies, MDPI, vol. 12(11), pages 1-13, June.
    4. Jie Yang & Shaowen Lu & Liangyong Wang, 2020. "Fused magnesia manufacturing process: a survey," Journal of Intelligent Manufacturing, Springer, vol. 31(2), pages 327-350, February.
    5. Chen, Zhengjie & Ma, Wenhui & Wu, Jijun & Wei, Kuixian & Yang, Xi & Lv, Guoqiang & Xie, Keqiang & Yu, Jie, 2016. "Influence of carbothermic reduction on submerged arc furnace energy efficiency during silicon production," Energy, Elsevier, vol. 116(P1), pages 687-693.
    6. Gajic, Dragoljub & Savic-Gajic, Ivana & Savic, Ivan & Georgieva, Olga & Di Gennaro, Stefano, 2016. "Modelling of electrical energy consumption in an electric arc furnace using artificial neural networks," Energy, Elsevier, vol. 108(C), pages 132-139.
    7. Zbigniew Łukasik & Zbigniew Olczykowski, 2020. "Estimating the Impact of Arc Furnaces on the Quality of Power in Supply Systems," Energies, MDPI, vol. 13(6), pages 1-30, March.
    8. Pili, Roberto & Romagnoli, Alessandro & Jiménez-Arreola, Manuel & Spliethoff, Hartmut & Wieland, Christoph, 2019. "Simulation of Organic Rankine Cycle – Quasi-steady state vs dynamic approach for optimal economic performance," Energy, Elsevier, vol. 167(C), pages 619-640.
    9. Mariz B. Arias & Sungwoo Bae, 2020. "Design Models for Power Flow Management of a Grid-Connected Solar Photovoltaic System with Energy Storage System," Energies, MDPI, vol. 13(9), pages 1-14, April.
    10. van Kleef, Luuk M.T. & Oyewunmi, Oyeniyi A. & Markides, Christos N., 2019. "Multi-objective thermo-economic optimization of organic Rankine cycle (ORC) power systems in waste-heat recovery applications using computer-aided molecular design techniques," Applied Energy, Elsevier, vol. 251(C), pages 1-1.
    11. Michael Chukwuemeka Ekwonu & Mirae Kim & Binqi Chen & Muhammad Tauseef Nasir & Kyung Chun Kim, 2023. "Dynamic Simulation of Partial Load Operation of an Organic Rankine Cycle with Two Parallel Expanders," Energies, MDPI, vol. 16(1), pages 1-18, January.
    12. Bożena Gajdzik & Radosław Wolniak & Wies Grebski, 2023. "Process of Transformation to Net Zero Steelmaking: Decarbonisation Scenarios Based on the Analysis of the Polish Steel Industry," Energies, MDPI, vol. 16(8), pages 1-36, April.
    13. Qin, Shiyue & Chang, Shiyan, 2017. "Modeling, thermodynamic and techno-economic analysis of coke production process with waste heat recovery," Energy, Elsevier, vol. 141(C), pages 435-450.
    14. Chatzopoulou, Maria Anna & Lecompte, Steven & Paepe, Michel De & Markides, Christos N., 2019. "Off-design optimisation of organic Rankine cycle (ORC) engines with different heat exchangers and volumetric expanders in waste heat recovery applications," Applied Energy, Elsevier, vol. 253(C), pages 1-1.
    15. Chepeliev, Maksym & Aguiar, Angel & Farole, Thomas & Liverani, Andrea & van der Mensbrugghe, Dominique, 2022. "EU Green Deal and Circular Economy Transition: Impacts and Interactions," Conference papers 333431, Purdue University, Center for Global Trade Analysis, Global Trade Analysis Project.
    16. Shiyang Teng & Yong-Qiang Feng & Tzu-Chen Hung & Huan Xi, 2021. "Multi-Objective Optimization and Fluid Selection of Different Cogeneration of Heat and Power Systems Based on Organic Rankine Cycle," Energies, MDPI, vol. 14(16), pages 1-22, August.
    17. Jacek Kozyra & Andriy Lozynskyy & Zbigniew Łukasik & Aldona Kuśmińska-Fijałkowska & Andriy Kutsyk & Grzegorz Podskarbi & Yaroslav Paranchuk & Lidiia Kasha, 2022. "Combined Control System for the Coordinates of the Electric Mode in the Electrotechnological Complex “Arc Steel Furnace-Power-Supply Network”," Energies, MDPI, vol. 15(14), pages 1-21, July.
    18. Francisco Martínez-Álvarez & Alicia Troncoso & José C. Riquelme, 2017. "Recent Advances in Energy Time Series Forecasting," Energies, MDPI, vol. 10(6), pages 1-3, June.
    19. El-Kharashi, Eyhab, 2014. "Detailed comparative study regarding different formulae of predicting the iron losses in a machine excited by non-sinusoidal supply," Energy, Elsevier, vol. 73(C), pages 513-522.
    20. Sinha, Rakesh Kumar & Chaturvedi, Nitin Dutt, 2019. "A review on carbon emission reduction in industries and planning emission limits," Renewable and Sustainable Energy Reviews, Elsevier, vol. 114(C), pages 1-1.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:10:y:2017:i:9:p:1424-:d:112201. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.