IDEAS home Printed from https://ideas.repec.org/a/eee/transe/v146y2021ics1366554520308462.html
   My bibliography  Save this article

An exact optimization method based on dominance properties for the design of AS/RSs

Author

Listed:
  • Hamzaoui, Mohammed A.
  • Arbaoui, Taha
  • Yalaoui, Farouk
  • Sari, Zaki

Abstract

Optimizing the design of storage systems is of crucial importance for operational excellence. The aim of this paper is to explore the optimization of the design for automated storage systems. In this latter, we are interested in three different systems. First, we highlight the different methods used to deal with this problem and point out their limits. Thereafter, we present the different corresponding cycle times models. Then, we identify and demonstrate several mathematical properties, which we use as dominance properties to implement an efficient resolution algorithm. Our algorithm greatly surpasses the existing optimization methods used for the design optimization problems. The proposed approach allows us to obtain the optimal solution ten times faster than the commonly used methods, as illustrated by a comparative numerical study.

Suggested Citation

  • Hamzaoui, Mohammed A. & Arbaoui, Taha & Yalaoui, Farouk & Sari, Zaki, 2021. "An exact optimization method based on dominance properties for the design of AS/RSs," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 146(C).
  • Handle: RePEc:eee:transe:v:146:y:2021:i:c:s1366554520308462
    DOI: 10.1016/j.tre.2020.102204
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S1366554520308462
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.tre.2020.102204?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Tian Liu & Xianhao Xu & Hu Qin & Andrew Lim, 2016. "Travel time analysis of the dual command cycle in the split-platform AS/RS with I/O dwell point policy," Flexible Services and Manufacturing Journal, Springer, vol. 28(3), pages 442-460, September.
    2. Xianhao Xu & Yeming (Yale) Gong & Xiangxiang Fan & Guwen Shen & Bipan Zou, 2018. "Travel-time model of dual-command cycles in a 3D compact AS/RS with lower mid-point I/O dwell point policy," International Journal of Production Research, Taylor & Francis Journals, vol. 56(4), pages 1620-1641, February.
    3. Tian Liu & Yeming Gong & René de Koster, 2018. "Travel time models for split-platform automated storage and retrieval systems," Post-Print hal-02312108, HAL.
    4. Xianhao Xu & Yeming Gong & Xiangxiang Fan & Guwen Shen & Bipan Zou, 2018. "Travel-time model of dual-command cycles in a 3D compact AS/RS with lower mid-point I/O dwell point policy," Post-Print hal-02312021, HAL.
    5. Lerher, Tone & Potrc, Iztok & Sraml, Matjaz & Tollazzi, Tomaz, 2010. "Travel time models for automated warehouses with aisle transferring storage and retrieval machine," European Journal of Operational Research, Elsevier, vol. 205(3), pages 571-583, September.
    6. Peng Yang & Lixin Miao & Zhaojie Xue & Lei Qin, 2015. "Optimal storage rack design for a multi-deep compact AS/RS considering the acceleration/deceleration of the storage and retrieval machine," International Journal of Production Research, Taylor & Francis Journals, vol. 53(3), pages 929-943, February.
    7. Gue, Kevin R. & Ivanović, Goran & Meller, Russell D., 2012. "A unit-load warehouse with multiple pickup and deposit points and non-traditional aisles," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 48(4), pages 795-806.
    8. Zhuxi Chen & Xiaoping Li & Jatinder N.D. Gupta, 2015. "A bi-directional flow-rack automated storage and retrieval system for unit-load warehouses," International Journal of Production Research, Taylor & Francis Journals, vol. 53(14), pages 4176-4188, July.
    9. Liu, Tian & Gong, Yeming & De Koster, René B.M., 2018. "Travel time models for split-platform automated storage and retrieval systems," International Journal of Production Economics, Elsevier, vol. 197(C), pages 197-214.
    10. Tutam, Mahmut & White, John A., 2019. "Multi-dock unit-load warehouse designs with a cross-aisle," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 129(C), pages 247-262.
    11. Yang, Peng & Yang, Kaidong & Qi, Mingyao & Miao, Lixin & Ye, Bin, 2017. "Designing the optimal multi-deep AS/RS storage rack under full turnover-based storage policy based on non-approximate speed model of S/R machine," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 104(C), pages 113-130.
    12. Pohl, Letitia M. & Meller, Russell D. & Gue, Kevin R., 2009. "An analysis of dual-command operations in common warehouse designs," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 45(3), pages 367-379, May.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Wenquan Dong & Mingzhou Jin & Yanyan Wang & Peter Kelle, 2021. "Retrieval scheduling in crane-based 3D automated retrieval and storage systems with shuttles," Annals of Operations Research, Springer, vol. 302(1), pages 111-135, July.
    2. Chen, Ran & Yang, Jingjing & Yu, Yugang & Guo, Xiaolong, 2023. "Retrieval request scheduling in a shuttle-based storage and retrieval system with two lifts," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 174(C).
    3. Chen, Wanying (Amanda) & De Koster, René & Gong, Yeming, 2023. "Warehouses without aisles: Layout design of a multi-deep rack climbing robotic system," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 179(C).
    4. Bortolini, Marco & Faccio, Maurizio & Gamberi, Mauro & Manzini, Riccardo, 2015. "Diagonal cross-aisles in unit load warehouses to increase handling performance," International Journal of Production Economics, Elsevier, vol. 170(PC), pages 838-849.
    5. Çağla Cergibozan & A. Serdar Tasan, 2019. "Order batching operations: an overview of classification, solution techniques, and future research," Journal of Intelligent Manufacturing, Springer, vol. 30(1), pages 335-349, January.
    6. Öztürkoğlu, Ö. & Gue, K.R. & Meller, R.D., 2014. "A constructive aisle design model for unit-load warehouses with multiple pickup and deposit points," European Journal of Operational Research, Elsevier, vol. 236(1), pages 382-394.
    7. Yang, Peng & Miao, Lixin & Xue, Zhaojie & Ye, Bin, 2015. "Variable neighborhood search heuristic for storage location assignment and storage/retrieval scheduling under shared storage in multi-shuttle automated storage/retrieval systems," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 79(C), pages 164-177.
    8. Öztürkoğlu, Ömer & Hoser, Deniz, 2019. "A discrete cross aisle design model for order-picking warehouses," European Journal of Operational Research, Elsevier, vol. 275(2), pages 411-430.
    9. van Gils, Teun & Caris, An & Ramaekers, Katrien & Braekers, Kris & de Koster, René B.M., 2019. "Designing efficient order picking systems: The effect of real-life features on the relationship among planning problems," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 125(C), pages 47-73.
    10. Gharehgozli, A.H. & Roy, D. & de Koster, M.B.M., 2014. "Sea Container Terminals," ERIM Report Series Research in Management ERS-2014-009-LIS, Erasmus Research Institute of Management (ERIM), ERIM is the joint research institute of the Rotterdam School of Management, Erasmus University and the Erasmus School of Economics (ESE) at Erasmus University Rotterdam.
    11. Yeliz Kocaman & Ömer Öztürkoğlu & Şevkinaz Gümüşoğlu, 2021. "Aisle designs in unit-load warehouses with different flow policies of multiple pickup and deposit points," Central European Journal of Operations Research, Springer;Slovak Society for Operations Research;Hungarian Operational Research Society;Czech Society for Operations Research;Österr. Gesellschaft für Operations Research (ÖGOR);Slovenian Society Informatika - Section for Operational Research;Croatian Operational Research Society, vol. 29(1), pages 323-355, March.
    12. Derhami, Shahab & Smith, Jeffrey S. & Gue, Kevin R., 2020. "A simulation-based optimization approach to design optimal layouts for block stacking warehouses," International Journal of Production Economics, Elsevier, vol. 223(C).
    13. Subir S. Rao & Gajendra K. Adil, 2017. "Analytical models for a new turnover-based hybrid storage policy in unit-load warehouses," International Journal of Production Research, Taylor & Francis Journals, vol. 55(2), pages 327-346, January.
    14. Amir Gharehgozli & Nima Zaerpour & Rene Koster, 2020. "Container terminal layout design: transition and future," Maritime Economics & Logistics, Palgrave Macmillan;International Association of Maritime Economists (IAME), vol. 22(4), pages 610-639, December.
    15. Azadeh, K. & Roy, D. & de Koster, M.B.M., 2016. "Vertical or Horizontal Transport? - Comparison of robotic storage and retrieval systems," ERIM Report Series Research in Management ERS-2016-009-LIS, Erasmus Research Institute of Management (ERIM), ERIM is the joint research institute of the Rotterdam School of Management, Erasmus University and the Erasmus School of Economics (ESE) at Erasmus University Rotterdam.
    16. Gue, Kevin R. & Ivanović, Goran & Meller, Russell D., 2012. "A unit-load warehouse with multiple pickup and deposit points and non-traditional aisles," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 48(4), pages 795-806.
    17. Vishwesh Singbal & Gajendra K. Adil & Rakesh Venkitasubramony, 2020. "Case Article—Forward-Reserve Storage Design: A Case of Carriage Repair Workshop, Indian Railways," INFORMS Transactions on Education, INFORMS, vol. 21(1), pages 30-34, September.
    18. Yang, Jingjing & de Koster, René B.M. & Guo, Xiaolong & Yu, Yugang, 2023. "Scheduling shuttles in deep-lane shuttle-based storage systems," European Journal of Operational Research, Elsevier, vol. 308(2), pages 696-708.
    19. Li Zhou & Huwei Liu & Junhui Zhao & Fan Wang & Jianglong Yang, 2022. "Performance Analysis of Picking Routing Strategies in the Leaf Layout Warehouse," Mathematics, MDPI, vol. 10(17), pages 1-28, September.
    20. Nils Boysen & David Boywitz & Felix Weidinger, 2018. "Deep-lane storage of time-critical items: one-sided versus two-sided access," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 40(4), pages 1141-1170, October.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:transe:v:146:y:2021:i:c:s1366554520308462. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/600244/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.