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Fusion joining of thermoplastic composite wind turbine blades: Lap-shear bond characterization

Author

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  • Murray, Robynne E.
  • Roadman, Jason
  • Beach, Ryan

Abstract

Wind turbine blades are typically manufactured from a small number of components which are bonded together with an adhesive. Over the life span of a wind turbine, the static and fatigue loads in varying environmental conditions can lead to cracking and/or debonding of the adhesive joints, ultimately leading to blade structural collapse. The objective of this work is to investigate fusion joining of wind turbine blades manufactured using thermoplastic resin. Thermoplastic resins for wind turbine blades can reduce cycle times and energy consumption during manufacturing and facilitate end-of-life recycling and on-site manufacturing. Additionally, fusion joining of these materials can replace adhesives, resulting in stronger and more robust blades. This work showed that, compared to typical adhesives used in wind turbine blades, fusion welding resulted in an increase in both the static and fatigue lap-shear strength as compared to bonded thermoplastic composite coupons. This initial coupon-scale research suggests that there is potential for developing fusion welding techniques for full-scale wind turbine blades.

Suggested Citation

  • Murray, Robynne E. & Roadman, Jason & Beach, Ryan, 2019. "Fusion joining of thermoplastic composite wind turbine blades: Lap-shear bond characterization," Renewable Energy, Elsevier, vol. 140(C), pages 501-512.
    • Handle: RePEc:eee:renene:v:140:y:2019:i:c:p:501-512
    DOI: 10.1016/j.renene.2019.03.085
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    References listed on IDEAS

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    1. Ji, Y.M. & Han, K.S., 2014. "Fracture mechanics approach for failure of adhesive joints in wind turbine blades," Renewable Energy, Elsevier, vol. 65(C), pages 23-28.
    2. Zuo, Yangjie & Montesano, John & Singh, Chandra Veer, 2018. "Assessing progressive failure in long wind turbine blades under quasi-static and cyclic loads," Renewable Energy, Elsevier, vol. 119(C), pages 754-766.
    3. Yang, Ruizhen & He, Yunze & Zhang, Hong, 2016. "Progress and trends in nondestructive testing and evaluation for wind turbine composite blade," Renewable and Sustainable Energy Reviews, Elsevier, vol. 60(C), pages 1225-1250.
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    Cited by:

    1. Francisco Haces-Fernandez, 2020. "GoWInD: Wind Energy Spatiotemporal Assessment and Characterization of End-of-Life Activities," Energies, MDPI, vol. 13(22), pages 1-20, November.
    2. Murray, Robynne E. & Beach, Ryan & Barnes, David & Snowberg, David & Berry, Derek & Rooney, Samantha & Jenks, Mike & Gage, Bill & Boro, Troy & Wallen, Sara & Hughes, Scott, 2021. "Structural validation of a thermoplastic composite wind turbine blade with comparison to a thermoset composite blade," Renewable Energy, Elsevier, vol. 164(C), pages 1100-1107.

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