Damage detection and localization in sealed spent nuclear fuel dry storage canisters using multi-task machine learning classifiers

Spent nuclear fuel (SNF) assemblies (FAs), composed of bundled radioactive fuel rods, are stored in stainless-steel canisters as an interim dry storage option until permanent storage solutions are available. Accidental damage to these canisters may occur during handling or transportation events. If such events occur, it is necessary to assess the integrity of FAs before long-term storage. Since the canisters are sealed shut and can only be opened in special handling facilities, non-destructive evaluation (NDE) is critical for detecting the FAs from the canister's exterior surface. In this study, two multi-task machine learning (ML) classifiers, a k-nearest neighbors (k-NN) and a convolutional neural network (CNN), are developed to simultaneously detect and localize internal FA damage. The classifiers were trained and tested on a dataset collected via experimental modal analysis on a 2/3-scale mock-up canister. The canister was excited from the bottom plate while accelerometers were also attached on the bottom plate at arbitrary locations to record the structural response. The differences in frequency response functions (FRFs) between an intact fully loaded canister basket (FLCB) system and the canister with simulated internal damage were calculated and used as input to the ML models. Results showed that both classifiers achieved high accuracy on the testing set. The k-NN classifier produced macro-F1 scores of 1.00 for the damage detection task and 0.996 for the localization task. The macro-F1 scores of the CNN were 0.991 for damage detection and 0.964 for damage localization. Additionally, dropout layers were added to the fully connected layers of the CNN to introduce model uncertainty. By testing the model 1,000 times, probability density functions (PDFs) were generated, and it was confirmed that the CNN produced confident predictions in both the damage detection and localization tasks. This multi-task ML method contributes to advancing NDE of SNF canisters and holds potential for field applications in inspecting actual SNF canisters.