IDEAS home Printed from https://ideas.repec.org/a/eee/reensy/v227y2022ics0951832022003362.html
   My bibliography  Save this article

Physics-informed machine learning assisted uncertainty quantification for the corrosion of dissimilar material joints

Author

Listed:
  • Bansal, Parth
  • Zheng, Zhuoyuan
  • Shao, Chenhui
  • Li, Jingjing
  • Banu, Mihaela
  • Carlson, Blair E
  • Li, Yumeng

Abstract

Jointing techniques like the Self-Piercing Riveting (SPR), Resistance Spot Welding (RSW) and Rivet-Weld (RW) joints are used for mass production of dissimilar material joints due to their high performance, short cycle time, and adaptability. However, the service life and safety usage of these joints can be largely impacted by the galvanic corrosion due to the difference in equilibrium potentials between the metals with the presence of electrolyte. In this paper, we focus on Al-Fe galvanic corrosion and develop physics-informed machine learning based surrogate model for statistical corrosion analysis, which enables the reliability analysis of dissimilar material joints under corrosion environment. In this study, a physics-based finite element (FE) corrosion model has been developed to simulate the galvanic corrosion between a Fe cathode and an Al anode. Geometric and environmental factors including crevice gap, roughness of anode, conductivity, and the temperature of the electrolyte are investigated. Further, a thorough Uncertainty Quantification (UQ) analysis is conducted for the overall corrosion behavior of the Fe-Al joints. It is found that the electrolyte conductivity has the largest effects on the material loss and needs to be managed closely for better corrosion control. This will help in designing and manufacturing joints with improved corrosion performance.

Suggested Citation

  • Bansal, Parth & Zheng, Zhuoyuan & Shao, Chenhui & Li, Jingjing & Banu, Mihaela & Carlson, Blair E & Li, Yumeng, 2022. "Physics-informed machine learning assisted uncertainty quantification for the corrosion of dissimilar material joints," Reliability Engineering and System Safety, Elsevier, vol. 227(C).
    • Handle: RePEc:eee:reensy:v:227:y:2022:i:c:s0951832022003362
    DOI: 10.1016/j.ress.2022.108711
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0951832022003362
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.ress.2022.108711?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Li, Mingyang & Wang, Zequn, 2019. "Surrogate model uncertainty quantification for reliability-based design optimization," Reliability Engineering and System Safety, Elsevier, vol. 192(C).
    2. Dong, Y. & Teixeira, A.P. & Guedes Soares, C., 2020. "Application of adaptive surrogate models in time-variant fatigue reliability assessment of welded joints with surface cracks," Reliability Engineering and System Safety, Elsevier, vol. 195(C).
    3. Rehme, Michael F. & Franzelin, Fabian & Pflüger, Dirk, 2021. "B-splines on sparse grids for surrogates in uncertainty quantification," Reliability Engineering and System Safety, Elsevier, vol. 209(C).
    4. Wang, Changxi & Elsayed, Elsayed A., 2020. "Stochastic modeling of corrosion growth," Reliability Engineering and System Safety, Elsevier, vol. 204(C).
    5. Jakeman, John D. & Kouri, Drew P. & Huerta, J. Gabriel, 2022. "Surrogate modeling for efficiently, accurately and conservatively estimating measures of risk," Reliability Engineering and System Safety, Elsevier, vol. 221(C).
    6. Stern, R.E. & Song, J. & Work, D.B., 2017. "Accelerated Monte Carlo system reliability analysis through machine-learning-based surrogate models of network connectivity," Reliability Engineering and System Safety, Elsevier, vol. 164(C), pages 1-9.
    7. Xu, Yanwen & Renteria, Anabel & Wang, Pingfeng, 2022. "Adaptive surrogate models with partially observed information," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    8. Dong, Wenbin & Moan, Torgeir & Gao, Zhen, 2012. "Fatigue reliability analysis of the jacket support structure for offshore wind turbine considering the effect of corrosion and inspection," Reliability Engineering and System Safety, Elsevier, vol. 106(C), pages 11-27.
    9. Xie, Chaoyang & Li, Guijie & Wei, Fayuan, 2018. "An integrated QMU approach to structural reliability assessment based on evidence theory and kriging model with adaptive sampling," Reliability Engineering and System Safety, Elsevier, vol. 171(C), pages 112-122.
    10. Xie, Yi & Zhang, Jinsuo & Aldemir, Tunc & Denning, Richard, 2018. "Multi-state Markov modeling of pitting corrosion in stainless steel exposed to chloride-containing environment," Reliability Engineering and System Safety, Elsevier, vol. 172(C), pages 239-248.
    11. Heidary, Roohollah & Groth, Katrina M., 2021. "A hybrid population-based degradation model for pipeline pitting corrosion," Reliability Engineering and System Safety, Elsevier, vol. 214(C).
    12. Chao Hu & Byeng D. Youn & Pingfeng Wang, 2019. "Reliability-Based Design Optimization," Springer Series in Reliability Engineering, in: Engineering Design under Uncertainty and Health Prognostics, chapter 0, pages 187-231, Springer.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Zhang, Tieyao & Shuai, Jian & Shuai, Yi & Hua, Luoyi & Xu, Kui & Xie, Dong & Mei, Yuan, 2023. "Efficient prediction method of triple failure pressure for corroded pipelines under complex loads based on a backpropagation neural network," Reliability Engineering and System Safety, Elsevier, vol. 231(C).
    2. Guan, Xuefei, 2024. "Sparse moment quadrature for uncertainty modeling and quantification," Reliability Engineering and System Safety, Elsevier, vol. 241(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Kröker, Ilja & Oladyshkin, Sergey, 2022. "Arbitrary multi-resolution multi-wavelet-based polynomial chaos expansion for data-driven uncertainty quantification," Reliability Engineering and System Safety, Elsevier, vol. 222(C).
    2. Salem, Marwa Belhaj & Fouladirad, Mitra & Deloux, Estelle, 2022. "Variance Gamma process as degradation model for prognosis and imperfect maintenance of centrifugal pumps," Reliability Engineering and System Safety, Elsevier, vol. 223(C).
    3. Jiang, Chen & Qiu, Haobo & Gao, Liang & Wang, Dapeng & Yang, Zan & Chen, Liming, 2020. "EEK-SYS: System reliability analysis through estimation error-guided adaptive Kriging approximation of multiple limit state surfaces," Reliability Engineering and System Safety, Elsevier, vol. 198(C).
    4. Shittu, Abdulhakim Adeoye & Mehmanparast, Ali & Hart, Phil & Kolios, Athanasios, 2021. "Comparative study between S-N and fracture mechanics approach on reliability assessment of offshore wind turbine jacket foundations," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    5. Wei, Pengfei & Zheng, Yu & Fu, Jiangfeng & Xu, Yuannan & Gao, Weikai, 2023. "An expected integrated error reduction function for accelerating Bayesian active learning of failure probability," Reliability Engineering and System Safety, Elsevier, vol. 231(C).
    6. Xiao, Mi & Zhang, Jinhao & Gao, Liang, 2021. "A Kriging-assisted sampling method for reliability analysis of structures with hybrid uncertainties," Reliability Engineering and System Safety, Elsevier, vol. 210(C).
    7. Deirdre O’Donnell & Jimmy Murphy & Vikram Pakrashi, 2020. "Damage Monitoring of a Catenary Moored Spar Platform for Renewable Energy Devices," Energies, MDPI, vol. 13(14), pages 1-22, July.
    8. Wang, Tiao & Li, Chunhe & Zheng, Jian-jun & Hackl, Jürgen & Luan, Yao & Ishida, Tetsuya & Medepalli, Satya, 2023. "Consideration of coupling of crack development and corrosion in assessing the reliability of reinforced concrete beams subjected to bending," Reliability Engineering and System Safety, Elsevier, vol. 233(C).
    9. Xu, Jun & Wang, Ding, 2019. "Structural reliability analysis based on polynomial chaos, Voronoi cells and dimension reduction technique," Reliability Engineering and System Safety, Elsevier, vol. 185(C), pages 329-340.
    10. Yang, Meide & Zhang, Dequan & Jiang, Chao & Han, Xu & Li, Qing, 2021. "A hybrid adaptive Kriging-based single loop approach for complex reliability-based design optimization problems," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    11. Ying-Kui Gu & Chao-Jun Fan & Ling-Qiang Liang & Jun Zhang, 2022. "Reliability calculation method based on the Copula function for mechanical systems with dependent failure," Annals of Operations Research, Springer, vol. 311(1), pages 99-116, April.
    12. Li, Xiao-Yang & Chen, Wen-Bin & Kang, Rui, 2021. "Performance margin-based reliability analysis for aircraft lock mechanism considering multi-source uncertainties and wear," Reliability Engineering and System Safety, Elsevier, vol. 205(C).
    13. Rocchetta, Roberto & Crespo, Luis G., 2021. "A scenario optimization approach to reliability-based and risk-based design: Soft-constrained modulation of failure probability bounds," Reliability Engineering and System Safety, Elsevier, vol. 216(C).
    14. Vishwanath, B Sharanbaswa & Banerjee, Swagata, 2023. "Considering uncertainty in corrosion process to estimate life-cycle seismic vulnerability and risk of aging bridge piers," Reliability Engineering and System Safety, Elsevier, vol. 232(C).
    15. Leimeister, Mareike & Kolios, Athanasios, 2018. "A review of reliability-based methods for risk analysis and their application in the offshore wind industry," Renewable and Sustainable Energy Reviews, Elsevier, vol. 91(C), pages 1065-1076.
    16. Song, Zhouzhou & Zhang, Hanyu & Liu, Zhao & Zhu, Ping, 2023. "A two-stage Kriging estimation variance reduction method for efficient time-variant reliability-based design optimization," Reliability Engineering and System Safety, Elsevier, vol. 237(C).
    17. Jin, Xin & Ju, Wenbin & Zhang, Zhaolong & Guo, Lianxin & Yang, Xiangang, 2016. "System safety analysis of large wind turbines," Renewable and Sustainable Energy Reviews, Elsevier, vol. 56(C), pages 1293-1307.
    18. Zhang, Yang & Xu, Jun & Beer, Michael, 2023. "A single-loop time-variant reliability evaluation via a decoupling strategy and probability distribution reconstruction," Reliability Engineering and System Safety, Elsevier, vol. 232(C).
    19. Dong, Y. & Teixeira, A.P. & Guedes Soares, C., 2018. "Time-variant fatigue reliability assessment of welded joints based on the PHI2 and response surface methods," Reliability Engineering and System Safety, Elsevier, vol. 177(C), pages 120-130.
    20. Rivier, M. & Congedo, P.M., 2022. "Surrogate-Assisted Bounding-Box approach applied to constrained multi-objective optimisation under uncertainty," Reliability Engineering and System Safety, Elsevier, vol. 217(C).

    More about this item

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:reensy:v:227:y:2022:i:c:s0951832022003362. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: https://www.journals.elsevier.com/reliability-engineering-and-system-safety .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.