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Attention-based multiscale denoising residual convolutional neural networks for fault diagnosis of rotating machinery

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  • Xu, Yadong
  • Yan, Xiaoan
  • Feng, Ke
  • Sheng, Xin
  • Sun, Beibei
  • Liu, Zheng

Abstract

CNN-based fault diagnosis approaches have achieved promising results in improving the safety and reliability of rotating machinery. Most of the existing CNN models are developed on the assumption that the collected data is high-quality. However, since rotating machinery usually operates under fluctuating conditions, the critical pulse information of the measured vibration signals is easily submerged in noise. To promote the adaptability of CNN in noisy industrial scenes, an attention-based multiscale denoising residual convolutional neural network (AM-DRCN) is put forward in this study. First of all, a multiscale denoising module (MDM) is introduced as the basic building unit to help the network explore multiscale features and filter out irrelevant information. Then, a feature enhancement module (FEM) is leveraged to expand the receptive field and make full use of the side-out features. Further, a joint attention module (JAM) is explored to integrate the extracted features effectively. Finally, a lightweight CNN model named AM-DRCN is developed based on the above improvements. The practicality and effectiveness of AM-DRCN for monitoring machine health and stability states are verified through three case studies.

Suggested Citation

  • Xu, Yadong & Yan, Xiaoan & Feng, Ke & Sheng, Xin & Sun, Beibei & Liu, Zheng, 2022. "Attention-based multiscale denoising residual convolutional neural networks for fault diagnosis of rotating machinery," Reliability Engineering and System Safety, Elsevier, vol. 226(C).
  • Handle: RePEc:eee:reensy:v:226:y:2022:i:c:s0951832022003386
    DOI: 10.1016/j.ress.2022.108714
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    References listed on IDEAS

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    1. Melani, Arthur Henrique de Andrade & Michalski, Miguel Angelo de Carvalho & da Silva, Renan Favarão & de Souza, Gilberto Francisco Martha, 2021. "A framework to automate fault detection and diagnosis based on moving window principal component analysis and Bayesian network," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    2. Theissler, Andreas & Pérez-Velázquez, Judith & Kettelgerdes, Marcel & Elger, Gordon, 2021. "Predictive maintenance enabled by machine learning: Use cases and challenges in the automotive industry," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    3. Xu, Yadong & Yan, Xiaoan & Sun, Beibei & Liu, Zheng, 2022. "Dually attentive multiscale networks for health state recognition of rotating machinery," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    4. Xu, Yadong & Yan, Xiaoan & Sun, Beibei & Liu, Zheng, 2022. "Global contextual residual convolutional neural networks for motor fault diagnosis under variable-speed conditions," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    5. Azar, Kamyar & Hajiakhondi-Meybodi, Zohreh & Naderkhani, Farnoosh, 2022. "Semi-supervised clustering-based method for fault diagnosis and prognosis: A case study," Reliability Engineering and System Safety, Elsevier, vol. 222(C).
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    1. Zou, Xinyu & Tao, Laifa & Sun, Lulu & Wang, Chao & Ma, Jian & Lu, Chen, 2023. "A case-learning-based paradigm for quantitative recommendation of fault diagnosis algorithms: A case study of gearbox," Reliability Engineering and System Safety, Elsevier, vol. 237(C).
    2. Xu, Yadong & Yan, Xiaoan & Feng, Ke & Zhang, Yongchao & Zhao, Xiaoli & Sun, Beibei & Liu, Zheng, 2023. "Global contextual multiscale fusion networks for machine health state identification under noisy and imbalanced conditions," Reliability Engineering and System Safety, Elsevier, vol. 231(C).
    3. Chen, Jiayu. & Lin, Cuiyin & Yao, Boqing & Yang, Lechang & Ge, Hongjuan, 2023. "Intelligent fault diagnosis of rolling bearings with low-quality data: A feature significance and diversity learning method," Reliability Engineering and System Safety, Elsevier, vol. 237(C).
    4. Li, Sheng & Ji, J.C. & Xu, Yadong & Sun, Xiuquan & Feng, Ke & Sun, Beibei & Wang, Yulin & Gu, Fengshou & Zhang, Ke & Ni, Qing, 2023. "IFD-MDCN: Multibranch denoising convolutional networks with improved flow direction strategy for intelligent fault diagnosis of rolling bearings under noisy conditions," Reliability Engineering and System Safety, Elsevier, vol. 237(C).

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