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Economic impact of condenser fouling in existing thermoelectric power plants

Author

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  • Walker, Michael E.
  • Safari, Iman
  • Theregowda, Ranjani B.
  • Hsieh, Ming-Kai
  • Abbasian, Javad
  • Arastoopour, Hamid
  • Dzombak, David A.
  • Miller, David C.

Abstract

This study presents a methodology to quantify the economic impact of condenser fouling on the performance of thermoelectric power plants. Various contributing factors are investigated, including fouling rate, plant load, cooling water inlet temperature and condenser cleaning. Analyses of condenser performance and power output are conducted for a representative 550 MW coal fired power plant. Results indicate that costs arising from additional fuel requirements and production losses associated with condenser fouling are in the range of 0.4–2.2 Million (USD 2009). Furthermore, this study shows that including the cost of revenue losses during a cleaning event can be a significant factor in determining the optimal number of cleanings that are performed throughout the operational year.

Suggested Citation

  • Walker, Michael E. & Safari, Iman & Theregowda, Ranjani B. & Hsieh, Ming-Kai & Abbasian, Javad & Arastoopour, Hamid & Dzombak, David A. & Miller, David C., 2012. "Economic impact of condenser fouling in existing thermoelectric power plants," Energy, Elsevier, vol. 44(1), pages 429-437.
    • Handle: RePEc:eee:energy:v:44:y:2012:i:1:p:429-437
    DOI: 10.1016/j.energy.2012.06.010
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    References listed on IDEAS

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    1. Sheikh, Anwar K & Zubair, Syed M & Younas, Muhammad & Budair, M.O, 2000. "A risk based heat exchanger analysis subject to fouling," Energy, Elsevier, vol. 25(5), pages 445-461.
    2. Zubair, Syed M. & Sheikh, Anwar K. & Shaik, Mohammed N., 1992. "A probabilistic approach to the maintenance of heat-transfer equipment subject to fouling," Energy, Elsevier, vol. 17(8), pages 769-776.
    3. Zubair, Syed M. & Sheikh, Anwar K. & Younas, Muhammad & Budair, M.O., 2000. "A risk based heat exchanger analysis subject to fouling," Energy, Elsevier, vol. 25(5), pages 427-443.
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    Cited by:

    1. Walker, Michael E. & Theregowda, Ranjani B. & Safari, Iman & Abbasian, Javad & Arastoopour, Hamid & Dzombak, David A. & Hsieh, Ming-Kai & Miller, David C., 2013. "Utilization of municipal wastewater for cooling in thermoelectric power plants: Evaluation of the combined cost of makeup water treatment and increased condenser fouling," Energy, Elsevier, vol. 60(C), pages 139-147.
    2. Nithyanandam, K. & Shoaei, P. & Pitchumani, R., 2021. "Technoeconomic analysis of thermoelectric power plant condensers with nonwetting surfaces," Energy, Elsevier, vol. 227(C).
    3. Qureshi, Bilal Ahmed & Zubair, Syed M., 2016. "Predicting the impact of heat exchanger fouling in power systems," Energy, Elsevier, vol. 107(C), pages 595-602.
    4. Park, K. & Hwang, H.K. & Seo, J.W. & Seo, W.-S., 2013. "Enhanced high-temperature thermoelectric properties of Ce- and Dy-doped ZnO for power generation," Energy, Elsevier, vol. 54(C), pages 139-145.
    5. Da-Woon Jung & Chung-Won Seo & Young-Chan Lim & Dong-Sun Kim & Seung-Yul Lee & Hyun-Kyu Suh, 2023. "Analysis of Flow Characteristics of a Debris Filter in a Condenser Tube Cleaning System," Energies, MDPI, vol. 16(11), pages 1-15, June.
    6. Wang, Chaoyang & Liu, Ming & Zhao, Yongliang & Qiao, Yongqiang & Chong, Daotong & Yan, Junjie, 2018. "Dynamic modeling and operation optimization for the cold end system of thermal power plants during transient processes," Energy, Elsevier, vol. 145(C), pages 734-746.
    7. Tremblay, Veronique & Zmeureanu, Radu, 2014. "Benchmarking models for the ongoing commissioning of heat recovery process in a central heating and cooling plant," Energy, Elsevier, vol. 70(C), pages 194-203.

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