IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v337y2025ics0360544225042562.html

Effect of environmental temperature on thermal runaway propagation of lithium-ion battery module during charging process

Author

Listed:
  • Meng, Di
  • Shi, Xiaobin
  • Wang, Jian
  • Tang, Fei
  • Li, Haihang

Abstract

Lithium-ion battery fire accidents frequently occur during charging, presenting a significant challenge to guarantee the thermal safety, particularly when exposed to both high and low ambient temperatures. This study experimentally investigates the coupled effects of charging rate and ambient temperature on thermal runaway (TR) propagation characteristics by employing an altitude temperature chamber. TR characteristic such as temperature, voltage, heat accumulation, and internal TR propagation mechanism have been studied. The results indicate that increasing charging rate and ambient temperature significantly accelerates TR propagation. The terminal SOC increased with the increase of charging rate, resulting in lower TR onset temperature and higher TR intensity. In addition, the charging time decreased with the elevated ambient temperature, while the battery module TR propagation is promoted in advance. The heat dissipation and terminal capacity reduction result in gradual attenuation of TR intensity, while the influence of ambient temperature diminishes as charging rate increases. Finally, based on temperature-voltage variations, a modified joule heat generation model is established, and the proportion increased from 2 % at 0.5 C to 38.8 % at 2.88 C before the charging termination. Further analysis of the heat accumulation dynamics revealed the underlying patterns and critical thresholds during TR propagation, providing insights into the intrinsic mechanisms influencing the propagation behavior in charging lithium-ion battery modules. This work results were anticipated to provide valuable insight and data support for TR propagation under operational conditions.

Suggested Citation

  • Meng, Di & Shi, Xiaobin & Wang, Jian & Tang, Fei & Li, Haihang, 2025. "Effect of environmental temperature on thermal runaway propagation of lithium-ion battery module during charging process," Energy, Elsevier, vol. 337(C).
  • Handle: RePEc:eee:energy:v:337:y:2025:i:c:s0360544225042562
    DOI: 10.1016/j.energy.2025.138614
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544225042562
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2025.138614?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to

    for a different version of it.

    References listed on IDEAS

    as
    1. Huang, Zonghou & Zhao, Chunpeng & Li, Huang & Peng, Wen & Zhang, Zheng & Wang, Qingsong, 2020. "Experimental study on thermal runaway and its propagation in the large format lithium ion battery module with two electrical connection modes," Energy, Elsevier, vol. 205(C).
    2. Zhang, Yue & Song, Laifeng & Tian, Jiamin & Mei, Wenxin & Jiang, Lihua & Sun, Jinhua & Wang, Qingsong, 2024. "Modeling the propagation of internal thermal runaway in lithium-ion battery," Applied Energy, Elsevier, vol. 362(C).
    3. Mao, Ning & Zhang, Teng & Wang, Zhirong & Gadkari, Siddharth & Wang, Junling & He, Tengfei & Gao, Tianfeng & Cai, Qiong, 2023. "Revealing the thermal stability and component heat contribution ratio of overcharged lithium-ion batteries during thermal runaway," Energy, Elsevier, vol. 263(PD).
    4. Fan, Zhaohui & Fu, Yijie & Liang, Hong & Gao, Renjing & Liu, Shutian, 2023. "A module-level charging optimization method of lithium-ion battery considering temperature gradient effect of liquid cooling and charging time," Energy, Elsevier, vol. 265(C).
    5. Li, Yalun & Gao, Xinlei & Feng, Xuning & Ren, Dongsheng & Li, Yan & Hou, Junxian & Wu, Yu & Du, Jiuyu & Lu, Languang & Ouyang, Minggao, 2022. "Battery eruption triggered by plated lithium on an anode during thermal runaway after fast charging," Energy, Elsevier, vol. 239(PB).
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Li, Kuijie & Chen, Long & Gao, Xinlei & Lu, Yao & Wang, Depeng & Zhang, Weixin & Wu, Weixiong & Han, Xuebing & Cao, Yuan-cheng & Wen, Jinyu & Cheng, Shijie & Ouyang, Minggao, 2024. "Implementing expansion force-based early warning in LiFePO4 batteries with various states of charge under thermal abuse scenarios," Applied Energy, Elsevier, vol. 362(C).
    2. Zhang, Pengfei & Chen, Haipeng & Yang, Kangbo & Lu, Yiji & Huang, Yuqi, 2024. "Accelerated computational strategies for multi-scale thermal runaway prediction models in Li-ion battery," Energy, Elsevier, vol. 305(C).
    3. Zhou, Gang & Yang, Siqi & Liu, Yang & Zhang, Qi & Niu, Chenxi & Zhang, Shengzhu & Lu, Huaheng & Wei, Zhikai & Huang, Qi, 2024. "Research on thermal runaway characteristics and mechanism of NCM811 Lithium-ion batteries under cross-seasonal and wide-temperature condition at −10 °C ∼ 33 °C: A case study in Qingdao, China," Applied Energy, Elsevier, vol. 374(C).
    4. Daniels, Rojo Kurian & Kumar, Vikas & Chouhan, Satyendra Singh & Prabhakar, Aneesh, 2024. "Thermal runaway fault prediction in air-cooled lithium-ion battery modules using machine learning through temperature sensors placement optimization," Applied Energy, Elsevier, vol. 355(C).
    5. Huang, Zonghou & Shen, Ting & Jin, Kaiqiang & Sun, Jinhua & Wang, Qingsong, 2022. "Heating power effect on the thermal runaway characteristics of large-format lithium ion battery with Li(Ni1/3Co1/3Mn1/3)O2 as cathode," Energy, Elsevier, vol. 239(PA).
    6. Zhang, Zihui & Han, Dong & Xiong, Jiaming & Lin, Zhiwei & Tang, Peihao & Wang, Hejing & He, Weifeng, 2025. "Evaluation of a novel indirect liquid-cooling system for energy storage batteries via mechanical vapor recompression and falling film evaporation," Energy, Elsevier, vol. 317(C).
    7. E, Jiaqiang & Xiao, Hanxu & Tian, Sicheng & Huang, Yuxin, 2024. "A comprehensive review on thermal runaway model of a lithium-ion battery: Mechanism, thermal, mechanical, propagation, gas venting and combustion," Renewable Energy, Elsevier, vol. 229(C).
    8. He, Xitian & Sun, Bingxiang & Zhang, Weige & Su, Xiaojia & Ma, Shichang & Li, Hao & Ruan, Haijun, 2023. "Inconsistency modeling of lithium-ion battery pack based on variational auto-encoder considering multi-parameter correlation," Energy, Elsevier, vol. 277(C).
    9. Zhou, Zhizuan & Li, Maoyu & Zhou, Xiaodong & Ju, Xiaoyu & Yang, Lizhong, 2025. "Effect of the number of parallel batteries on thermal runaway evolution in LiFePO4 battery," Applied Energy, Elsevier, vol. 388(C).
    10. Huang, Zonghou & Yu, Yin & Duan, Qiangling & Qin, Peng & Sun, Jinhua & Wang, Qingsong, 2022. "Heating position effect on internal thermal runaway propagation in large-format lithium iron phosphate battery," Applied Energy, Elsevier, vol. 325(C).
    11. Zhengxin, Jiang & Qin, Shi & Yujiang, Wei & Hanlin, Wei & Bingzhao, Gao & Lin, He, 2021. "An Immune Genetic Extended Kalman Particle Filter approach on state of charge estimation for lithium-ion battery," Energy, Elsevier, vol. 230(C).
    12. Ouyang, Nan & Zhang, Wencan & Yin, Xiuxing & Li, Xingyao & Xie, Yi & He, Hancheng & Long, Zhuoru, 2023. "A data-driven method for predicting thermal runaway propagation of battery modules considering uncertain conditions," Energy, Elsevier, vol. 273(C).
    13. Shen, Dongxu & Wu, Lifeng & Kang, Guoqing & Guan, Yong & Peng, Zhen, 2021. "A novel online method for predicting the remaining useful life of lithium-ion batteries considering random variable discharge current," Energy, Elsevier, vol. 218(C).
    14. Mao, Ning & Gadkari, Siddharth & Wang, Zhirong & Zhang, Teng & Bai, Jinglong & Cai, Qiong, 2023. "A comparative analysis of lithium-ion batteries with different cathodes under overheating and nail penetration conditions," Energy, Elsevier, vol. 278(PB).
    15. Li, Jiaxing & Ou, Jingrong & Zeng, Shaohong & Chen, Long & Qiao, Yajun & Tan, Zijian & Li, Yubai & Wu, Weixiong, 2025. "Immersion cooling enabled thermal runaway prevention in overcharged batteries: Mechanisms and metrics," Applied Energy, Elsevier, vol. 401(PC).
    16. Xu, Xiaobin & Su, Yanghan & Kong, Jizhou & Chen, Xing & Wang, Xiaolin & Zhang, Hengyun & Zhou, Fei, 2024. "Performance analysis of thermal management systems for prismatic battery module with modularized liquid-cooling plate and PCM-negative Poisson's ratio structural laminboard," Energy, Elsevier, vol. 286(C).
    17. Wang, Qilin & Wang, Yuexiang & Guo, Wenqi & Xie, Song, 2025. "A data-driven framework for lithium-ion batteries safety assessment integrating health degradation and key thermal safety parameters," Energy, Elsevier, vol. 334(C).
    18. Jia, Zhuangzhuang & Huang, Zonghou & Zhai, Hongju & Qin, Pen & Zhang, Yue & Li, Yawen & Wang, Qingsong, 2022. "Experimental investigation on thermal runaway propagation of 18,650 lithium-ion battery modules with two cathode materials at low pressure," Energy, Elsevier, vol. 251(C).
    19. Wang, Libiao & Zuo, Hongyan & Zhang, Bin & Jia, Guohai, 2024. "Effects of the cold plate with airfoil fins on the cooling performance enhancement of the prismatic LiFePO4 battery pack," Energy, Elsevier, vol. 296(C).
    20. Cao, Yanfang & Wang, Kuo & Wang, Zhirong & Wang, Junling & Yang, Yun & Xu, Xiangyu, 2023. "Utilization of liquid nitrogen as efficient inhibitor upon thermal runaway of 18650 lithium ion battery in open space," Renewable Energy, Elsevier, vol. 206(C), pages 1097-1105.

    More about this item

    Keywords

    ;
    ;
    ;
    ;

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:337:y:2025:i:c:s0360544225042562. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.