IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v337y2025ics0360544225039593.html

Flow fields optimization for PEMFC performance improvement

Author

Listed:
  • Yang, Qinwen
  • He, Zuxiang
  • Wang, Xu
  • Xiao, Gang

Abstract

The flow field design is considered an important factor affecting the power density and operational stability of proton exchange membrane fuel cell (PEMFC). In this research, a two-step flow field optimization method is proposed to improve mass transfer, water management and output performance, which combines improved topology optimization algorithm with customization design methods. In this study, a joint computational model is established to explore the effects of different channel structures on the internal reactants distribution and performance of PEMFC. Comprehensive analysis is conducted on traditional serpentine flow field, parallel flow field, and dot matrix flow field. The results show that the two-step optimization method increased the average current density by a maximum of 10.44 % compared with the traditional flow fields. Moreover, the bipolar plate mass had been reduced by a maximum of 12.3 %. The flow fields optimization methods would provide a reference for bipolar plate design.

Suggested Citation

  • Yang, Qinwen & He, Zuxiang & Wang, Xu & Xiao, Gang, 2025. "Flow fields optimization for PEMFC performance improvement," Energy, Elsevier, vol. 337(C).
  • Handle: RePEc:eee:energy:v:337:y:2025:i:c:s0360544225039593
    DOI: 10.1016/j.energy.2025.138317
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544225039593
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2025.138317?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to

    for a different version of it.

    References listed on IDEAS

    as
    1. Rahmani, Ebrahim & Moradi, Tofigh & Ghandehariun, Samane & Naterer, Greg F. & Ranjbar, Amirhossein, 2023. "Enhanced mass transfer and water discharge in a proton exchange membrane fuel cell with a raccoon channel flow field," Energy, Elsevier, vol. 264(C).
    2. Cai, Genchun & Liang, Yunmin & Liu, Zhichun & Liu, Wei, 2020. "Design and optimization of bio-inspired wave-like channel for a PEM fuel cell applying genetic algorithm," Energy, Elsevier, vol. 192(C).
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Nguyen, Ba Hieu & Kim, Hyun Chul, 2024. "Novel design of a staggered-trap/block flow field for use in serpentine proton exchange membrane fuel cells," Renewable Energy, Elsevier, vol. 236(C).
    2. Sun, Yun & Lin, Yixiong & Wang, Qinglian & Yang, Chen & Yin, Wang & Wan, Zhongmin & Qiu, Ting, 2024. "Novel design and numerical investigation of a windward bend flow field for proton exchange membrane fuel cell," Energy, Elsevier, vol. 290(C).
    3. Liu, Jinping & Luo, Zixian & Hu, Jianping & Cai, Yonghua, 2025. "Study on a novel self-adaptive cathode flow field with deformable baffles for proton exchange membrane fuel cell," Applied Energy, Elsevier, vol. 377(PA).
    4. Zhu, Xinning & Liu, Rongkang & Su, Liang & Wang, Xi & Chu, Xuyang & Ma, Yao & Wu, Linjing & Song, Guangji & Zhou, Wei, 2023. "Synergistic mass transfer and performance stability of a proton exchange membrane fuel cell with traveling wave flow channels," Energy, Elsevier, vol. 285(C).
    5. Zhang, Yong & He, Shirong & Jiang, Xiaohui & Xiong, Mu & Ye, Yuntao & Yang, Xi, 2023. "Three-dimensional multi-phase simulation of proton exchange membrane fuel cell performance considering constriction straight channel," Energy, Elsevier, vol. 267(C).
    6. He, Zhaoyu & Guo, Weimin & Zhang, Peng, 2022. "Performance prediction, optimal design and operational control of thermal energy storage using artificial intelligence methods," Renewable and Sustainable Energy Reviews, Elsevier, vol. 156(C).
    7. Yonghua Cai & Jingming Sun & Fan Wei & Ben Chen, 2022. "Effect of Baffle Dimensionless Size Factor on the Performance of Proton Exchange Membrane Fuel Cell," Energies, MDPI, vol. 15(10), pages 1-19, May.
    8. Rostami, Leila & Haghshenasfard, Masoud & Sadeghi, Morteza & Zhiani, Mohammad, 2022. "A 3D CFD model of novel flow channel designs based on the serpentine and the parallel design for performance enhancement of PEMFC," Energy, Elsevier, vol. 258(C).
    9. Haibo Huo & Jiajie Chen & Ke Wang & Fang Wang & Guangzhe Jin & Fengxiang Chen, 2023. "State Estimation of Membrane Water Content of PEMFC Based on GA-BP Neural Network," Sustainability, MDPI, vol. 15(11), pages 1-16, June.
    10. Zhao, Chen & Han, Yaru & Xing, Shuang & Deng, Zhijun & Liu, Kunxiang & Xiao, Wenchao, 2025. "Study on performance enhancement and modeling of air-cooled proton exchange membrane fuel cell for different runner structure," Applied Energy, Elsevier, vol. 389(C).
    11. Shi, Ting & Wang, Huaiyu & Yang, Wenming & Peng, Xueyuan, 2024. "Mathematical modeling and optimization of gas foil bearings-rotor system in hydrogen fuel cell vehicles," Energy, Elsevier, vol. 290(C).
    12. Chen, Xi & Yang, Chen & Sun, Yun & Liu, Qinxiao & Wan, Zhongmin & Kong, Xiangzhong & Tu, Zhengkai & Wang, Xiaodong, 2022. "Water management and structure optimization study of nickel metal foam as flow distributors in proton exchange membrane fuel cell," Applied Energy, Elsevier, vol. 309(C).
    13. Zhao, Jing & Zhou, Caiting & Chen, Yu & Cheng, Xinxuan & Han, Jinchi & Gan, Lang & Chen, Kang & Jian, Qifei & Zhao, Bin, 2025. "Visualization study on the effect of pulsating flow on the two-phase dynamic behavior of proton exchange membrane fuel cells in dead-ended anode mode," Energy, Elsevier, vol. 330(C).
    14. Xia, Zhifeng & Chen, Huicui & Zhang, Ruirui & Weng, Qianyao & Zhang, Tong & Pei, Pucheng, 2023. "Behavior analysis of PEMFC with geometric configuration variation during multiple-step loading reduction process," Applied Energy, Elsevier, vol. 349(C).
    15. Yang, Jiebo & Yu, Qinghua & Lei, Yu & Chen, Sheng & Yu, Yang & Yan, Fuwu, 2024. "A novel flow channel inspired by classical mathematical function: Enhancing output performance and low-grade heat recovery efficiency of thermal regeneration ammonia-based flow battery," Energy, Elsevier, vol. 313(C).
    16. Marine Cornet & Arnaud Morin & Jean-Philippe Poirot-Crouvezier & Yann Bultel, 2024. "Advanced Methodology for Emulating Local Operating Conditions in Proton Exchange Membrane Fuel Cells," Data, MDPI, vol. 9(12), pages 1-11, December.
    17. Tian, Cong & Yuan, Fang & Deng, Tianlun & He, Qianhui & Hu, Cen & Chen, Yong & Liu, Wei, 2024. "Coupled optimization of auxiliary channels and porosity gradient of GDL for PEMFC," Energy, Elsevier, vol. 301(C).
    18. Wang, Changjiang & Yu, Zeting & Liu, Wenjing & Qiao, Yanjin & Wang, Daohan & Cui, Bo & Gao, Hui, 2025. "Performance improvement for proton exchange membrane fuel cells (PEMFCs) with different parallel flow fields by optimizing ribs arrangement," Energy, Elsevier, vol. 322(C).
    19. Ghanbari, Sina & Ghasabehi, Mehrdad & Asadi, Mohammad Reza & Shams, Mehrzad, 2024. "An inquiry into transport phenomena and artificial intelligence-based optimization of a novel bio-inspired flow field for proton exchange membrane fuel cells," Applied Energy, Elsevier, vol. 376(PA).
    20. Cao, Qiming & Min, Haitao & Sun, Weiyi & Zhao, Honghui & Yu, Yuanbin & Zhang, Zhaopu & Jiang, Junyu, 2024. "A method of combining active and passive strategies by genetic algorithm in multi-stage cold start of proton exchange membrane fuel cell," Energy, Elsevier, vol. 288(C).

    More about this item

    Keywords

    ;
    ;
    ;
    ;
    ;

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:337:y:2025:i:c:s0360544225039593. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.