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Corrosion failure prediction in natural gas pipelines using an interpretable XGBoost model: Insights and applications

Author

Listed:
  • Xu, Lei
  • Wen, Shaomu
  • Huang, Hongfa
  • Tang, Yongfan
  • Wang, Yunfu
  • Pan, Chunfeng

Abstract

Accurate prediction of corrosion rates in natural gas pipelines is essential for implementing intelligent corrosion control measures. Such predictions play an important role in optimizing of pipeline material selection, preventive maintenance strategies, and corrosion inhibitor dosing. Traditional machine learning algorithms often fall short in comprehensively addressing the factors influencing corrosion rates, leading to limited prediction accuracy and a lack of model interpretability. To address these challenges, this study proposes an innovative hybrid predictive model that integrates the Stratified Sampling Method (SSM), Improved Particle Swarm Optimization (IPSO), and the Extreme Gradient Boosting (XGBoost) algorithm. The SSM was utilized to minimize sample bias and enhance the objectivity of predictions, while the IPSO addressed the issues of local optimization and early convergence inherent in standard PSO methods. Model performance was assessed using standard metrics, and the Shapley Additive Explanation (SHAP) method was employed to enhance model interpretability. SHAP quantified the contributions of input features to the output predictions, offering valuable insights into the model's decision-making process. The proposed SSM-IPSO-XGBoost model demonstrated superior predictive performance, achieving a Coefficient of Determination (R2) of 0.976 and a Mean Absolute Percentage Error (MAPE) of 6.24 %. SHAP analysis revealed that corrosion inhibitor dosing, H2S percentage, CO2 percentage, pH, liquid flow rate, chloride ion concentration (Cl−), and temperature were the most influential factors affecting the corrosion rate. The SSM-IPSO-XGBoost hybrid model contributes to refining the system of factors influencing pipeline corrosion in gas fields, offering a strong framework for intelligent corrosion control. Furthermore, it serves as a valuable reference for advancing research in explainable artificial intelligence within the oil and gas sector.

Suggested Citation

  • Xu, Lei & Wen, Shaomu & Huang, Hongfa & Tang, Yongfan & Wang, Yunfu & Pan, Chunfeng, 2025. "Corrosion failure prediction in natural gas pipelines using an interpretable XGBoost model: Insights and applications," Energy, Elsevier, vol. 325(C).
    • Handle: RePEc:eee:energy:v:325:y:2025:i:c:s0360544225017992
    DOI: 10.1016/j.energy.2025.136157
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    1. Changhao Wang & Bohong Wang & Ning Jia & Wen Zhao & Ning Xu & Bosen Wang, 2025. "An Analytical Study on the Correlations Between Natural Gas Pipeline Network Scheduling Decisions and External Environmental Factors," Energies, MDPI, vol. 18(13), pages 1-17, June.
    2. Guo, Guisong & Zhu, Chen & Mao, Ruichang & Li, Xiaodong & Wu, Yankun & Chen, Jian, 2025. "Decarbonizing high-speed rail infrastructure in China: An integrated assessment combining machine learning and scenario modeling to 2060," Energy, Elsevier, vol. 341(C).

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