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Pre-compensated load sensing system based on speed sensitive variable pressure margin control

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Listed:
  • Lin, Yuanzheng
  • Lin, Tianliang
  • Fu, Shengjie
  • Ren, Haoling
  • Chen, Qihuai
  • Zhao, Heng
  • Shi, Jiarong

Abstract

The green transformation and electrification development of construction machinery have put forward higher performance requirements for load sensing systems. To address the problems of energy waste caused by the fixed pressure margin setting of existing load sensing systems and the inability to meet the flow demand of different working conditions, a pre-compensated load sensing system based on speed sensitive variable pressure margin control is proposed, and the control strategy for anti-flow saturation and speed sensitive variable pressure margin is formulated. Simulations are conducted in AMESim and a test rig is built for experimental studies. The research results indicate that: 1) the proposed system has good anti-flow saturation characteristics; 2) The proposed system can adjust the target pressure margin of the system to obtain variable flow gain according to the change of motor speed, which has better fine-tuning characteristics and flow control characteristics compared with the LUDV system; 3) Compared with the LUDV system, the proposed system reduces energy consumption by 5.0 % and 10.7 % respectively under medium and low speed conditions with a single actuator.

Suggested Citation

  • Lin, Yuanzheng & Lin, Tianliang & Fu, Shengjie & Ren, Haoling & Chen, Qihuai & Zhao, Heng & Shi, Jiarong, 2025. "Pre-compensated load sensing system based on speed sensitive variable pressure margin control," Energy, Elsevier, vol. 322(C).
    • Handle: RePEc:eee:energy:v:322:y:2025:i:c:s0360544225012198
    DOI: 10.1016/j.energy.2025.135577
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    References listed on IDEAS

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    1. Lin, Tianliang & Lin, Yuanzheng & Ren, Haoling & Chen, Haibin & Li, Zhongshen & Chen, Qihuai, 2021. "A double variable control load sensing system for electric hydraulic excavator," Energy, Elsevier, vol. 223(C).
    2. Jan Siebert & Marco Wydra & Marcus Geimer, 2017. "Efficiency Improved Load Sensing System—Reduction of System Inherent Pressure Losses," Energies, MDPI, vol. 10(7), pages 1-22, July.
    3. Lin, Tianliang & Lin, Yuanzheng & Ren, Haoling & Chen, Haibin & Chen, Qihuai & Li, Zhongshen, 2020. "Development and key technologies of pure electric construction machinery," Renewable and Sustainable Energy Reviews, Elsevier, vol. 132(C).
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