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Modelling of thermal runaway propagation in lithium-ion battery pack using reduced-order model

Author

Listed:
  • Xu, Chengshan
  • Wang, Huaibin
  • Jiang, Fachao
  • Feng, Xuning
  • Lu, Languang
  • Jin, Changyong
  • Zhang, Fangshu
  • Huang, Wensheng
  • Zhang, Mengqi
  • Ouyang, Minggao

Abstract

The study presents a thermal runaway propagation (TRP) model developed by coupling the reduced-order thermal and thermal runaway (TR) models at the mini-module, real-module, and pack levels. Comparing to the ANSYS thermal model, the maximum error of reduced-order model was less than 1.2%. Moreover, the speed is 12 times faster. Furthermore, the TRP models of the mini-module with 4 cells and real-module with 18 cells were validated experimentally. The simulation error of the mini-module test was less than 3.52%. The simulation of the real-module revealed different propagation modes. The TRP time though the whole module was 1906.2s. Finally, the model was extended to the pack level. The propagation characteristic on the triggered module was quite similar with that in the real module. The propagation time of the initiated module in the pack was 1069.4s, which is faster than the propagation time in the real-module. The TRP between the modules was found in the battery pack and accelerated by the cooling plate. The reduced order TRP model can well simulated the TRP of battery pack from mini-module level to the pack level, which is possible to guide the safety design method on the battery pack.

Suggested Citation

  • Xu, Chengshan & Wang, Huaibin & Jiang, Fachao & Feng, Xuning & Lu, Languang & Jin, Changyong & Zhang, Fangshu & Huang, Wensheng & Zhang, Mengqi & Ouyang, Minggao, 2023. "Modelling of thermal runaway propagation in lithium-ion battery pack using reduced-order model," Energy, Elsevier, vol. 268(C).
    • Handle: RePEc:eee:energy:v:268:y:2023:i:c:s0360544223000403
    DOI: 10.1016/j.energy.2023.126646
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    References listed on IDEAS

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    1. Feng, Xuning & Lu, Languang & Ouyang, Minggao & Li, Jiangqiu & He, Xiangming, 2016. "A 3D thermal runaway propagation model for a large format lithium ion battery module," Energy, Elsevier, vol. 115(P1), pages 194-208.
    2. Wang, Yu & Ren, Dongsheng & Feng, Xuning & Wang, Li & Ouyang, Minggao, 2022. "Thermal runaway modeling of large format high-nickel/silicon-graphite lithium-ion batteries based on reaction sequence and kinetics," Applied Energy, Elsevier, vol. 306(PA).
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    4. Huang, Zonghou & Liu, Jialong & Zhai, Hongju & Wang, Qingsong, 2021. "Experimental investigation on the characteristics of thermal runaway and its propagation of large-format lithium ion batteries under overcharging and overheating conditions," Energy, Elsevier, vol. 233(C).
    5. Huang, Zonghou & Zhao, Chunpeng & Li, Huang & Peng, Wen & Zhang, Zheng & Wang, Qingsong, 2020. "Experimental study on thermal runaway and its propagation in the large format lithium ion battery module with two electrical connection modes," Energy, Elsevier, vol. 205(C).
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    Cited by:

    1. Lu, Xin & Chen, Ning & Li, Hui & Guo, Shiyu & Chen, Zengtao, 2023. "Simulation of the temperature distribution of lithium-ion battery module considering the time-delay effect of the porous electrodes," Energy, Elsevier, vol. 284(C).

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