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Scheduling batches in flowshop with limited buffers in the shampoo industry

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  • Belaid, R.
  • T’kindt, V.
  • Esswein, C.

Abstract

In this paper we address the problem of planning a temporary storage area in a real production system. This temporary storage area is composed of parallel temporary storage units with distinct capacities. The storage operation of a job, also called a batch, has to answer time restrictions such as release dates, due dates, restricted family dependent setup times and time lags, and also a space constraint which is the capacity of the temporary storage unit. The goal is to schedule the batches on the storage units in order to minimize the total setup times and the maximum lateness. First, we model the problem on a single storage unit as a two-machine flowshop problem with a limited buffer capacity and we show that it is NP-hard. We also show that the particular case in which no lateness is allowed is solvable in polynomial time under special conditions on the buffer capacity, both for single or parallel temporary storage units. Next we provide three heuristics: a greedy algorithm, a hybrid heuristic based on Ant Colony Optimization and Simulated Annealing and finally a dedicated heuristic. The latter strongly exploits the structural properties shown in this paper. We provide experimental results which highlight the efficiency of the dedicated heuristic in comparison with the two other heuristics.

Suggested Citation

  • Belaid, R. & T’kindt, V. & Esswein, C., 2012. "Scheduling batches in flowshop with limited buffers in the shampoo industry," European Journal of Operational Research, Elsevier, vol. 223(2), pages 560-572.
    • Handle: RePEc:eee:ejores:v:223:y:2012:i:2:p:560-572
    DOI: 10.1016/j.ejor.2012.06.035
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    References listed on IDEAS

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    1. Mocquillon, Cédric & Lenté, Christophe & T'Kindt, Vincent, 2011. "An efficient heuristic for medium-term planning in shampoo production," International Journal of Production Economics, Elsevier, vol. 129(1), pages 178-185, January.
    2. T'kindt, Vincent & Monmarche, Nicolas & Tercinet, Fabrice & Laugt, Daniel, 2002. "An Ant Colony Optimization algorithm to solve a 2-machine bicriteria flowshop scheduling problem," European Journal of Operational Research, Elsevier, vol. 142(2), pages 250-257, October.
    3. Allahverdi, Ali & Ng, C.T. & Cheng, T.C.E. & Kovalyov, Mikhail Y., 2008. "A survey of scheduling problems with setup times or costs," European Journal of Operational Research, Elsevier, vol. 187(3), pages 985-1032, June.
    4. Khosla, Inder, 1995. "The scheduling problem where multiple machines compete for a common local buffer," European Journal of Operational Research, Elsevier, vol. 84(2), pages 330-342, July.
    5. Kovalyov, Mikhail Y. & Ng, C.T. & Cheng, T.C. Edwin, 2007. "Fixed interval scheduling: Models, applications, computational complexity and algorithms," European Journal of Operational Research, Elsevier, vol. 178(2), pages 331-342, April.
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    Citations

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    Cited by:

    1. S Afshin Mansouri & Emel Aktas, 2016. "Minimizing energy consumption and makespan in a two-machine flowshop scheduling problem," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 67(11), pages 1382-1394, November.
    2. Fan Yang & Roel Leus, 2021. "Scheduling hybrid flow shops with time windows," Journal of Heuristics, Springer, vol. 27(1), pages 133-158, April.
    3. Gehring, Marco & Volk, Rebekka & Schultmann, Frank, 2022. "On the integration of diverging material flows into resource‐constrained project scheduling," European Journal of Operational Research, Elsevier, vol. 303(3), pages 1071-1087.
    4. Baumann, Philipp & Trautmann, Norbert, 2014. "A hybrid method for large-scale short-term scheduling of make-and-pack production processes," European Journal of Operational Research, Elsevier, vol. 236(2), pages 718-735.
    5. Mansouri, S. Afshin & Aktas, Emel & Besikci, Umut, 2016. "Green scheduling of a two-machine flowshop: Trade-off between makespan and energy consumption," European Journal of Operational Research, Elsevier, vol. 248(3), pages 772-788.
    6. Dirk Briskorn & Philipp Zeise, 2019. "A cyclic production scheme for the synchronized and integrated two-level lot-sizing and scheduling problem with no-wait restrictions and stochastic demand," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 41(4), pages 895-942, December.

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