IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v179y2016icp888-898.html
   My bibliography  Save this article

Experimental study of hydraulic electronic unit injector in a hydraulic free piston engine

Author

Listed:
  • Zhang, Shuanlu
  • Zhao, Zhenfeng
  • Zhao, Changlu
  • Zhang, Fujun
  • Wang, Shan

Abstract

The fuel injection system in two stroke engine is very important, therefore the hydraulic electronic unit injector system is developed and the injection characteristics of hydraulic electronic unit injector are investigated. Firstly the HFPE and the hydraulic electronic unit injector working principle are analyzed, and then PID control strategy is built by engine demand. In order to validate the feasibility of hydraulic electronic unit injector, the prototype test bench is established. The specific measurement principle is presented. Further the injection characteristics, such as the effect of injection pressure on injection delay and the effect of engine frequency on injection delay, are analyzed. In order to optimize the engine stability performance, the BDC control based on fuel injection control is investigated. The load control based on fuel injection is also discussed and the BDC feedforward control with the load variation is investigated. Experiment results of stead engine operation shows that the hydraulic electronic unit injector system based on PID control can be satisfied with the engine operation demand. In addition, cycle fuel injection quantity is tested online and off-line engine operation. It is obvious that the fuel injection quantity is affected by the hydraulic pressure. The fuel injection quantity variation can be improved with decreasing the fluctuation of drive pressure or adopting more suitable oil common rail instead of connected with exhaust valve hydraulic drive oil-way. The energy flow in HFPE is analyzed and the hydraulic output energy can be optimized by selecting suitable hydraulic valves parameters. The fuel injection quantity should be designed by the energy balance and the stable operation requirement in spite of the higher thermal efficiency.

Suggested Citation

  • Zhang, Shuanlu & Zhao, Zhenfeng & Zhao, Changlu & Zhang, Fujun & Wang, Shan, 2016. "Experimental study of hydraulic electronic unit injector in a hydraulic free piston engine," Applied Energy, Elsevier, vol. 179(C), pages 888-898.
  • Handle: RePEc:eee:appene:v:179:y:2016:i:c:p:888-898
    DOI: 10.1016/j.apenergy.2016.07.051
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0306261916309928
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.apenergy.2016.07.051?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Mikalsen, R. & Roskilly, A.P., 2010. "The control of a free-piston engine generator. Part 1: Fundamental analyses," Applied Energy, Elsevier, vol. 87(4), pages 1273-1280, April.
    2. Zhu, Yongsheng & Wang, Yang & Zhen, Xudong & Guan, Shuai & Wang, Jiancai & Wu, Yining & Chen, Yujin & Yin, Shujun, 2014. "The control of an opposed hydraulic free piston engine," Applied Energy, Elsevier, vol. 126(C), pages 213-220.
    3. Wu, Yining & Wang, Yang & Zhen, Xudong & Guan, Shuai & Wang, Jiancai, 2014. "Three-dimensional CFD (computational fluid dynamics) analysis of scavenging process in a two-stroke free-piston engine," Energy, Elsevier, vol. 68(C), pages 167-173.
    4. Zhang, Shuanlu & Zhao, Changlu & Zhao, Zhenfeng & Ma, Fukang, 2015. "Combustion characteristics analysis of hydraulic free piston diesel engine," Applied Energy, Elsevier, vol. 160(C), pages 761-768.
    5. Zhao, Zhenfeng & Zhang, Fujun & Huang, Ying & Zhao, Changlu & Guo, Feng, 2012. "An experimental study of the hydraulic free piston engine," Applied Energy, Elsevier, vol. 99(C), pages 226-233.
    6. Wu, Wei & Hu, Jibin & Yuan, Shihua, 2014. "Semi-analytical modelling of a hydraulic free-piston engine," Applied Energy, Elsevier, vol. 120(C), pages 75-84.
    7. Zhang, Shuanlu & Zhao, Changlu & Zhao, Zhenfeng, 2015. "Stability analysis of hydraulic free piston engine," Applied Energy, Elsevier, vol. 157(C), pages 805-813.
    8. Hu, Jibin & Wu, Wei & Yuan, Shihua & Jing, Chongbo, 2011. "Mathematical modelling of a hydraulic free-piston engine considering hydraulic valve dynamics," Energy, Elsevier, vol. 36(10), pages 6234-6242.
    9. Jia, Boru & Zuo, Zhengxing & Feng, Huihua & Tian, Guohong & Smallbone, Andrew & Roskilly, A.P., 2016. "Effect of closed-loop controlled resonance based mechanism to start free piston engine generator: Simulation and test results," Applied Energy, Elsevier, vol. 164(C), pages 532-539.
    10. Hu, Jibin & Wu, Wei & Yuan, Shihua & Jing, Chongbo, 2013. "Fuel combustion under asymmetric piston motion: Tested results," Energy, Elsevier, vol. 55(C), pages 209-215.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Van Viet Pham & Duc Thiep Cao, 2019. "A Brief Review Of Technology Solutions On Fuel Injection System Of Diesel Engine To Increase The Power And Reduce Environmental Pollution," Journal of Mechanical Engineering Research & Developments (JMERD), Zibeline International Publishing, vol. 42(1), pages 1-9, January.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Fukang Ma & Shuanlu Zhang & Zhenfeng Zhao & Yifang Wang, 2021. "Research on the Operating Characteristics of Hydraulic Free-Piston Engines: A Systematic Review and Meta-Analysis," Energies, MDPI, vol. 14(12), pages 1-23, June.
    2. Zhang, Shuanlu & Zhao, Zhenfeng & Zhao, Changlu & Zhang, Fujun & Wang, Shan, 2017. "Cold starting characteristics analysis of hydraulic free piston engine," Energy, Elsevier, vol. 119(C), pages 879-886.
    3. Zhao, Zhenfeng & Wu, Dan & Zhang, Zhenyu & Zhang, Fujun & Zhao, Changlu, 2014. "Experimental investigation of the cycle-to-cycle variations in combustion process of a hydraulic free-piston engine," Energy, Elsevier, vol. 78(C), pages 257-265.
    4. Wang, Yaodong & Chen, Lin & Jia, Boru & Roskilly, Anthony Paul, 2017. "Experimental study of the operation characteristics of an air-driven free-piston linear expander," Applied Energy, Elsevier, vol. 195(C), pages 93-99.
    5. Jia, Boru & Mikalsen, Rikard & Smallbone, Andrew & Zuo, Zhengxing & Feng, Huihua & Roskilly, Anthony Paul, 2016. "Piston motion control of a free-piston engine generator: A new approach using cascade control," Applied Energy, Elsevier, vol. 179(C), pages 1166-1175.
    6. Zhang, Shuanlu & Zhao, Changlu & Zhao, Zhenfeng, 2015. "Stability analysis of hydraulic free piston engine," Applied Energy, Elsevier, vol. 157(C), pages 805-813.
    7. Zhao, Zhenfeng & Wang, Shan & Zhang, Shuanlu & Zhang, Fujun, 2016. "Thermodynamic and energy saving benefits of hydraulic free-piston engines," Energy, Elsevier, vol. 102(C), pages 650-659.
    8. Peng Sun & Chi Zhang & Jinhua Chen & Fei Zhao & Youyong Liao & Guilin Yang & Chinyin Chen, 2016. "Decoupling Design and Verification of a Free-Piston Linear Generator," Energies, MDPI, vol. 9(12), pages 1-23, December.
    9. Zhang, Chen & Sun, Zongxuan, 2016. "Using variable piston trajectory to reduce engine-out emissions," Applied Energy, Elsevier, vol. 170(C), pages 403-414.
    10. Jia, Boru & Smallbone, Andrew & Mikalsen, Rikard & Feng, Huihua & Zuo, Zhengxing & Roskilly, Anthony Paul, 2017. "Disturbance analysis of a free-piston engine generator using a validated fast-response numerical model," Applied Energy, Elsevier, vol. 185(P1), pages 440-451.
    11. Hou, Xiaochen & Zhang, Hongguang & Yu, Fei & Liu, Hongda & Yang, Fubin & Xu, Yonghong & Tian, Yaming & Li, Gaosheng, 2017. "Free piston expander-linear generator used for organic Rankine cycle waste heat recovery system," Applied Energy, Elsevier, vol. 208(C), pages 1297-1307.
    12. Peng Sun & Chi Zhang & Jinhua Chen & Fei Zhao & Youyong Liao & Guilin Yang & Chinyin Chen, 2017. "Hybrid System Modeling and Full Cycle Operation Analysis of a Two-Stroke Free-Piston Linear Generator," Energies, MDPI, vol. 10(2), pages 1-23, February.
    13. Boru Jia & Andrew Smallbone & Rikard Mikalsen & K.V. Shivaprasad & Sumit Roy & Anthony Paul Roskilly, 2019. "Performance Analysis of a Flexi-Fuel Turbine-Combined Free-Piston Engine Generator," Energies, MDPI, vol. 12(14), pages 1-22, July.
    14. Wu, Wei & Hu, Jibin & Yuan, Shihua, 2014. "Semi-analytical modelling of a hydraulic free-piston engine," Applied Energy, Elsevier, vol. 120(C), pages 75-84.
    15. Xuezhen Wang & Feixue Chen & Renfeng Zhu & Guilin Yang & Chi Zhang, 2018. "A Review of the Design and Control of Free-Piston Linear Generator," Energies, MDPI, vol. 11(8), pages 1-21, August.
    16. Guo, Chendong & Zuo, Zhengxing & Feng, Huihua & Jia, Boru & Roskilly, Tony, 2020. "Review of recent advances of free-piston internal combustion engine linear generator," Applied Energy, Elsevier, vol. 269(C).
    17. Zhang, Shuanlu & Zhao, Changlu & Zhao, Zhenfeng & Ma, Fukang, 2015. "Combustion characteristics analysis of hydraulic free piston diesel engine," Applied Energy, Elsevier, vol. 160(C), pages 761-768.
    18. Fei, Mingda & Zhang, Zhenyu & Zhao, Wenbo & Zhang, Peng & Xing, Zhaolin, 2024. "Optimal power distribution control in modular power architecture using hydraulic free piston engines," Applied Energy, Elsevier, vol. 358(C).
    19. Zhang, Chen & Sun, Zongxuan, 2017. "Trajectory-based combustion control for renewable fuels in free piston engines," Applied Energy, Elsevier, vol. 187(C), pages 72-83.
    20. Jia, Boru & Tian, Guohong & Feng, Huihua & Zuo, Zhengxing & Roskilly, A.P., 2015. "An experimental investigation into the starting process of free-piston engine generator," Applied Energy, Elsevier, vol. 157(C), pages 798-804.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:179:y:2016:i:c:p:888-898. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.