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Solving a Multi-Level Capacitated Lot Sizing Problem with Multi-Period Setup Carry-Over via a Fix-and-Optimize Heuristic

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Author Info
Sahling, Florian
Buschkühl, Lisbeth
Tempelmeier, Horst
Helber, Stefan

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Abstract

This paper presents a new algorithm for the dynamic Multi-Level Capacitated Lot Sizing Problem with Setup Carry-Overs (MLCLSP-L). The MLCLSP-L is a big-bucket model that allows the production of any number of products within a period, but it incorporates partial sequencing of the production orders in the sense that the first and the last product produced in a period are determined by the model. We solve a model which is applicable to general bill-of-material structures and which includes minimum lead times of one period and multi-period setup carry-overs. Our algorithm solves a series of mixed-integer linear programs in an iterative so-called Fix-and-Optimize approach. In each instance of these mixed-integer linear programs a large number of binary setup variables is fixed whereas only a small subset of these variables is optimized, together with the complete set of the inventory and lot size variables. A numerical study shows that the algorithm provides high-quality results and that the computational effort is moderate.

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Paper provided by Universität Hannover, Wirtschaftswissenschaftliche Fakultät in its series Diskussionspapiere der Wirtschaftswissenschaftlichen Fakultät der Universität Hannover with number dp-400.

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Length: 24 pages
Date of creation: Jun 2008
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Handle: RePEc:han:dpaper:dp-400

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Related research
Keywords: Lot Sizing; MIP; Decomposition; MLCLSP-L; Fix-and-Optimize heuristic.;

Find related papers by JEL classification:
C61 - Mathematical and Quantitative Methods - - Mathematical Methods and Programming - - - Optimization Techniques; Programming Models; Dynamic Analysis

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  1. Maes, Johan & McClain, John O. & Van Wassenhove, Luk N., 1991. "Multilevel capacitated lotsizing complexity and LP-based heuristics," European Journal of Operational Research, Elsevier, vol. 53(2), pages 131-148, July. [Downloadable!] (restricted)
  2. Brahimi, Nadjib & Dauzere-Peres, Stephane & Najid, Najib M. & Nordli, Atle, 2006. "Single item lot sizing problems," European Journal of Operational Research, Elsevier, vol. 168(1), pages 1-16, January. [Downloadable!] (restricted)
  3. Drexl, A. & Kimms, A., 1997. "Lot sizing and scheduling -- Survey and extensions," European Journal of Operational Research, Elsevier, vol. 99(2), pages 221-235, June. [Downloadable!] (restricted)
  4. Jans, Raf & Degraeve, Zeger, 2007. "Meta-heuristics for dynamic lot sizing: A review and comparison of solution approaches," European Journal of Operational Research, Elsevier, vol. 177(3), pages 1855-1875, March. [Downloadable!] (restricted)
  5. Helber, Stefan & Sahling, Florian, 2008. "A Fix-and-Optimize Approach for the Multi-Level Capacitated Lot Sizing Problems," Diskussionspapiere der Wirtschaftswissenschaftlichen Fakultät der Universität Hannover dp-393, Universität Hannover, Wirtschaftswissenschaftliche Fakultät. [Downloadable!]
  6. Katok, Elena & Holly S. Lewis & Terry P. Harrison, 1995. "Lot Sizing in General Assembly Systems with Setup Costs, Setup Times and Multiple Constrained Resources," Discussion Paper Serie B 346, University of Bonn, Germany.
  7. Andrew Jones, 2007. "Introduction," Local Economy, Taylor and Francis Journals, vol. 22(3), pages 221-222. [Downloadable!] (restricted)
  8. Tempelmeier, Horst & Helber, Stefan, 1994. "A heuristic for dynamic multi-item multi-level capacitated lotsizing for general product structures," European Journal of Operational Research, Elsevier, vol. 75(2), pages 296-311, June. [Downloadable!] (restricted)
  9. Kuik, Roelof & Salomon, Marc & van Wassenhove, Luk N., 1994. "Batching decisions: structure and models," European Journal of Operational Research, Elsevier, vol. 75(2), pages 243-263, June. [Downloadable!] (restricted)
  10. Karimi, B. & Fatemi Ghomi, S. M. T. & Wilson, J. M., 2003. "The capacitated lot sizing problem: a review of models and algorithms," Omega, Elsevier, vol. 31(5), pages 365-378, October. [Downloadable!] (restricted)
  11. Wolsey, Laurence A., 1995. "Progress with single-item lot-sizing," European Journal of Operational Research, Elsevier, vol. 86(3), pages 395-401, November. [Downloadable!] (restricted)
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