IDEAS home Printed from https://ideas.repec.org/a/spr/snopef/v2y2021i3d10.1007_s43069-021-00080-1.html
   My bibliography  Save this article

Multi-Echelon Supply Chains with Lead Times and Uncertain Demands

Author

Listed:
  • Hadi Farhangi

    (Savannah State University)

Abstract

The aim of this work is to formulate a multi-echelon supply chain and schedule the productions, transportations, and inventories in this supply chain. This supply chain consists of a production echelon, a warehouse echelon, and a retailer echelon. Each echelon consists of multiple nodes. There are challenges of having lead times and uncertain demands in formulating and solving such a supply chain, mathematically. The lead times are incorporated in the formulation of this problem. To overcome the uncertainty of demand, two solution approaches are devised. Each solution approach utilizes two methods to obtain solutions. Solution methods are compared against Cplex solvers and their advantages are explored, computationally. To compare solution approaches, two external measures are used, which are called excess inventory and backlogging. The numerical analyses show a trade-off between solution approaches regarding these measures. In another word, it is shown that one-solution approach results in a lower backlogging, while the other results in a lower excess inventory. These solution approaches and methods provide options for decision makers, in which they can select them considering the priorities and needs.

Suggested Citation

  • Hadi Farhangi, 2021. "Multi-Echelon Supply Chains with Lead Times and Uncertain Demands," SN Operations Research Forum, Springer, vol. 2(3), pages 1-25, September.
  • Handle: RePEc:spr:snopef:v:2:y:2021:i:3:d:10.1007_s43069-021-00080-1
    DOI: 10.1007/s43069-021-00080-1
    as

    Download full text from publisher

    File URL: http://link.springer.com/10.1007/s43069-021-00080-1
    File Function: Abstract
    Download Restriction: Access to the full text of the articles in this series is restricted.

    File URL: https://libkey.io/10.1007/s43069-021-00080-1?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. William W. Trigeiro & L. Joseph Thomas & John O. McClain, 1989. "Capacitated Lot Sizing with Setup Times," Management Science, INFORMS, vol. 35(3), pages 353-366, March.
    2. Moustapha Diaby & Alain Martel, 1993. "Dynamic Lot Sizing for Multi-Echelon Distribution Systems with Purchasing and Transportation Price Discounts," Operations Research, INFORMS, vol. 41(1), pages 48-59, February.
    3. Melega, Gislaine Mara & de Araujo, Silvio Alexandre & Jans, Raf, 2018. "Classification and literature review of integrated lot-sizing and cutting stock problems," European Journal of Operational Research, Elsevier, vol. 271(1), pages 1-19.
    4. Gruson, Matthieu & Cordeau, Jean-François & Jans, Raf, 2018. "The impact of service level constraints in deterministic lot sizing with backlogging," Omega, Elsevier, vol. 79(C), pages 91-103.
    5. Gislaine Mara Melega & Silvio Alexandre de Araujo & Reinaldo Morabito, 2020. "Mathematical model and solution approaches for integrated lot-sizing, scheduling and cutting stock problems," Annals of Operations Research, Springer, vol. 295(2), pages 695-736, December.
    6. Uday S. Karmarkar & Sham Kekre & Sunder Kekre, 1987. "The Dynamic Lot-Sizing Problem with Startup and Reservation Costs," Operations Research, INFORMS, vol. 35(3), pages 389-398, June.
    7. Almeder, Christian & Klabjan, Diego & Traxler, Renate & Almada-Lobo, Bernardo, 2015. "Lead time considerations for the multi-level capacitated lot-sizing problem," European Journal of Operational Research, Elsevier, vol. 241(3), pages 727-738.
    8. James H. Bookbinder & Jin-Yan Tan, 1988. "Strategies for the Probabilistic Lot-Sizing Problem with Service-Level Constraints," Management Science, INFORMS, vol. 34(9), pages 1096-1108, September.
    9. Brahimi, Nadjib & Absi, Nabil & Dauzère-Pérès, Stéphane & Nordli, Atle, 2017. "Single-item dynamic lot-sizing problems: An updated survey," European Journal of Operational Research, Elsevier, vol. 263(3), pages 838-863.
    10. Harvey M. Wagner & Thomson M. Whitin, 1958. "Dynamic Version of the Economic Lot Size Model," Management Science, INFORMS, vol. 5(1), pages 89-96, October.
    11. Horst Tempelmeier & Matthias Derstroff, 1996. "A Lagrangean-Based Heuristic for Dynamic Multilevel Multiitem Constrained Lotsizing with Setup Times," Management Science, INFORMS, vol. 42(5), pages 738-757, May.
    12. Helber, Stefan & Sahling, Florian, 2010. "A fix-and-optimize approach for the multi-level capacitated lot sizing problem," International Journal of Production Economics, Elsevier, vol. 123(2), pages 247-256, February.
    13. S. M. Seyedhosseini & S. M. Ghoreyshi, 2014. "An Integrated Model for Production and Distribution Planning of Perishable Products with Inventory and Routing Considerations," Mathematical Problems in Engineering, Hindawi, vol. 2014, pages 1-10, May.
    14. Gruson, Matthieu & Cordeau, Jean-François & Jans, Raf, 2021. "Benders decomposition for a stochastic three-level lot sizing and replenishment problem with a distribution structure," European Journal of Operational Research, Elsevier, vol. 291(1), pages 206-217.
    15. M Denizel & H Süral, 2006. "On alternative mixed integer programming formulations and LP-based heuristics for lot-sizing with setup times," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 57(4), pages 389-399, April.
    16. Tempelmeier, Horst & Helber, Stefan, 1994. "A heuristic for dynamic multi-item multi-level capacitated lotsizing for general product structures," European Journal of Operational Research, Elsevier, vol. 75(2), pages 296-311, June.
    17. Hark-Chin Hwang & Hyun-Soo Ahn & Philip Kaminsky, 2013. "Basis Paths and a Polynomial Algorithm for the Multistage Production-Capacitated Lot-Sizing Problem," Operations Research, INFORMS, vol. 61(2), pages 469-482, April.
    18. Jaruphongsa, Wikrom & Cetinkaya, Sila & Lee, Chung-Yee, 2004. "Warehouse space capacity and delivery time window considerations in dynamic lot-sizing for a simple supply chain," International Journal of Production Economics, Elsevier, vol. 92(2), pages 169-180, November.
    19. Dávid Gyulai & András Pfeiffer & László Monostori, 2017. "Robust production planning and control for multi-stage systems with flexible final assembly lines," International Journal of Production Research, Taylor & Francis Journals, vol. 55(13), pages 3657-3673, July.
    20. Kimms, A., 1996. "Multi-level, single-machine lot sizing and scheduling (with initial inventory)," European Journal of Operational Research, Elsevier, vol. 89(1), pages 86-99, February.
    21. Tarim, S. Armagan & Kingsman, Brian G., 2004. "The stochastic dynamic production/inventory lot-sizing problem with service-level constraints," International Journal of Production Economics, Elsevier, vol. 88(1), pages 105-119, March.
    22. Moustapha Diaby & Harish C. Bahl & Mark H. Karwan & Stanley Zionts, 1992. "A Lagrangean Relaxation Approach for Very-Large-Scale Capacitated Lot-Sizing," Management Science, INFORMS, vol. 38(9), pages 1329-1340, September.
    23. Jayaraman, Vaidyanathan & Pirkul, Hasan, 2001. "Planning and coordination of production and distribution facilities for multiple commodities," European Journal of Operational Research, Elsevier, vol. 133(2), pages 394-408, January.
    24. Barbarosoglu, Gulay & Ozgur, Demet, 1999. "Hierarchical design of an integrated production and 2-echelon distribution system," European Journal of Operational Research, Elsevier, vol. 118(3), pages 464-484, November.
    25. Brahimi, Nadjib & Dauzere-Peres, Stephane & Najid, Najib M. & Nordli, Atle, 2006. "Single item lot sizing problems," European Journal of Operational Research, Elsevier, vol. 168(1), pages 1-16, January.
    26. Drexl, A. & Kimms, A., 1997. "Lot sizing and scheduling -- Survey and extensions," European Journal of Operational Research, Elsevier, vol. 99(2), pages 221-235, June.
    27. MELO, Rafael A. & WOLSEY, Laurence A., 2010. "Uncapacitated two-level lot-sizing," LIDAM Reprints CORE 2235, Université catholique de Louvain, Center for Operations Research and Econometrics (CORE).
    28. Oguz Solyali & Meltem Denizel & Haldun Süral, 2016. "Effective network formulations for lot sizing with backlogging in two-level serial supply chains," IISE Transactions, Taylor & Francis Journals, vol. 48(2), pages 146-157, February.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Brahimi, Nadjib & Absi, Nabil & Dauzère-Pérès, Stéphane & Nordli, Atle, 2017. "Single-item dynamic lot-sizing problems: An updated survey," European Journal of Operational Research, Elsevier, vol. 263(3), pages 838-863.
    2. Jans, R.F. & Degraeve, Z., 2005. "Modeling Industrial Lot Sizing Problems: A Review," ERIM Report Series Research in Management ERS-2005-049-LIS, Erasmus Research Institute of Management (ERIM), ERIM is the joint research institute of the Rotterdam School of Management, Erasmus University and the Erasmus School of Economics (ESE) at Erasmus University Rotterdam.
    3. Jans, Raf & Degraeve, Zeger, 2007. "Meta-heuristics for dynamic lot sizing: A review and comparison of solution approaches," European Journal of Operational Research, Elsevier, vol. 177(3), pages 1855-1875, March.
    4. Jing, Fuying & Chao, Xiangrui, 2022. "Forecast horizons for a two-echelon dynamic lot-sizing problem," Omega, Elsevier, vol. 110(C).
    5. Wolosewicz, Cathy & Dauzère-Pérès, Stéphane & Aggoune, Riad, 2015. "A Lagrangian heuristic for an integrated lot-sizing and fixed scheduling problem," European Journal of Operational Research, Elsevier, vol. 244(1), pages 3-12.
    6. Melega, Gislaine Mara & de Araujo, Silvio Alexandre & Jans, Raf, 2018. "Classification and literature review of integrated lot-sizing and cutting stock problems," European Journal of Operational Research, Elsevier, vol. 271(1), pages 1-19.
    7. Drexl, A. & Kimms, A., 1997. "Lot sizing and scheduling -- Survey and extensions," European Journal of Operational Research, Elsevier, vol. 99(2), pages 221-235, June.
    8. Helber, Stefan & Sahling, Florian, 2010. "A fix-and-optimize approach for the multi-level capacitated lot sizing problem," International Journal of Production Economics, Elsevier, vol. 123(2), pages 247-256, February.
    9. Gruson, Matthieu & Cordeau, Jean-François & Jans, Raf, 2021. "Benders decomposition for a stochastic three-level lot sizing and replenishment problem with a distribution structure," European Journal of Operational Research, Elsevier, vol. 291(1), pages 206-217.
    10. Taş, Duygu & Gendreau, Michel & Jabali, Ola & Jans, Raf, 2019. "A capacitated lot sizing problem with stochastic setup times and overtime," European Journal of Operational Research, Elsevier, vol. 273(1), pages 146-159.
    11. Gislaine Mara Melega & Silvio Alexandre de Araujo & Reinaldo Morabito, 2020. "Mathematical model and solution approaches for integrated lot-sizing, scheduling and cutting stock problems," Annals of Operations Research, Springer, vol. 295(2), pages 695-736, December.
    12. Brahimi, Nadjib & Dauzere-Peres, Stephane & Najid, Najib M. & Nordli, Atle, 2006. "Single item lot sizing problems," European Journal of Operational Research, Elsevier, vol. 168(1), pages 1-16, January.
    13. Sahling, Florian & Buschkühl, Lisbeth & Tempelmeier, Horst & Helber, Stefan, 2008. "Solving a Multi-Level Capacitated Lot Sizing Problem with Multi-Period Setup Carry-Over via a Fix-and-Optimize Heuristic," Hannover Economic Papers (HEP) dp-400, Leibniz Universität Hannover, Wirtschaftswissenschaftliche Fakultät.
    14. Charles, Mehdi & Dauzère-Pérès, Stéphane & Kedad-Sidhoum, Safia & Mazhoud, Issam, 2022. "Motivations and analysis of the capacitated lot-sizing problem with setup times and minimum and maximum ending inventories," European Journal of Operational Research, Elsevier, vol. 302(1), pages 203-220.
    15. Elena Katok & Holly S. Lewis & Terry P. Harrison, 1998. "Lot Sizing in General Assembly Systems with Setup Costs, Setup Times, and Multiple Constrained Resources," Management Science, INFORMS, vol. 44(6), pages 859-877, June.
    16. Haugen, Kjetil K. & Olstad, Asmund & Pettersen, Bard I., 2007. "The profit maximizing capacitated lot-size (PCLSP) problem," European Journal of Operational Research, Elsevier, vol. 176(1), pages 165-176, January.
    17. Sereshti, Narges & Adulyasak, Yossiri & Jans, Raf, 2021. "The value of aggregate service levels in stochastic lot sizing problems," Omega, Elsevier, vol. 102(C).
    18. Drexl, Andreas & Haase, Knut, 1995. "Proportional lotsizing and scheduling," International Journal of Production Economics, Elsevier, vol. 40(1), pages 73-87, June.
    19. Oliveira, Washington A. & Fiorotto, Diego J. & Song, Xiang & Jones, Dylan F., 2021. "An extended goal programming model for the multiobjective integrated lot-sizing and cutting stock problem," European Journal of Operational Research, Elsevier, vol. 295(3), pages 996-1007.
    20. Zhang, Zhi-Hai & Jiang, Hai & Pan, Xunzhang, 2012. "A Lagrangian relaxation based approach for the capacitated lot sizing problem in closed-loop supply chain," International Journal of Production Economics, Elsevier, vol. 140(1), pages 249-255.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:spr:snopef:v:2:y:2021:i:3:d:10.1007_s43069-021-00080-1. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Sonal Shukla or Springer Nature Abstracting and Indexing (email available below). General contact details of provider: http://www.springer.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.