IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v16y2023i9p3943-d1141293.html
   My bibliography  Save this article

Holistic Approach for an Energy-Flexible Operation of a Machine Tool with Cooling Supply

Author

Listed:
  • Martin Lindner

    (Institute of Production Management, Technology and Machine Tools (PTW), Technical University of Darmstadt, Otto-Berndt-Str. 2, 64287 Darmstadt, Germany)

  • Benedikt Grosch

    (Institute of Production Management, Technology and Machine Tools (PTW), Technical University of Darmstadt, Otto-Berndt-Str. 2, 64287 Darmstadt, Germany)

  • Ghada Elserafi

    (Institute of Production Management, Technology and Machine Tools (PTW), Technical University of Darmstadt, Otto-Berndt-Str. 2, 64287 Darmstadt, Germany)

  • Bastian Dietrich

    (Institute of Production Management, Technology and Machine Tools (PTW), Technical University of Darmstadt, Otto-Berndt-Str. 2, 64287 Darmstadt, Germany)

  • Matthias Weigold

    (Institute of Production Management, Technology and Machine Tools (PTW), Technical University of Darmstadt, Otto-Berndt-Str. 2, 64287 Darmstadt, Germany)

Abstract

The following paper examines the practicality of a methodical approach for energy-flexible and energy-optimal operation in the field of metal-cutting production. The analysis is based on the example of a grinding machine and its central cooling-supply system. In the first step, an energy-flexibility data model is built for each subsystem, which describes energy flexibility potentials generically. This is then extended to enable combined energy cost-optimal production planning. As a basis for the links between the data model representations, the cold flows between the subsystems are modeled using parameter-estimation methods, which have a mean absolute error of only 2.3 percent, making the subsequent installation of heat meters unnecessary. Based on the presented approach, the results successfully validate the possibility of energy-flexible cost-optimal and sensor-reduced production planning by reducing energy costs by 6.6 percent overall and 1.9 percent per workpiece produced.

Suggested Citation

  • Martin Lindner & Benedikt Grosch & Ghada Elserafi & Bastian Dietrich & Matthias Weigold, 2023. "Holistic Approach for an Energy-Flexible Operation of a Machine Tool with Cooling Supply," Energies, MDPI, vol. 16(9), pages 1-25, May.
    • Handle: RePEc:gam:jeners:v:16:y:2023:i:9:p:3943-:d:1141293
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/16/9/3943/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/16/9/3943/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Joeri Rogelj & Michel den Elzen & Niklas Höhne & Taryn Fransen & Hanna Fekete & Harald Winkler & Roberto Schaeffer & Fu Sha & Keywan Riahi & Malte Meinshausen, 2016. "Paris Agreement climate proposals need a boost to keep warming well below 2 °C," Nature, Nature, vol. 534(7609), pages 631-639, June.
    2. Paul Schott & Johannes Sedlmeir & Nina Strobel & Thomas Weber & Gilbert Fridgen & Eberhard Abele, 2019. "A Generic Data Model for Describing Flexibility in Power Markets," Energies, MDPI, vol. 12(10), pages 1-29, May.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Wang, Bingzheng & Lu, Xiaofei & Zhang, Cancan & Wang, Hongsheng, 2022. "Cascade and hybrid processes for co-generating solar-based fuels and electricity via combining spectral splitting technology and membrane reactor," Renewable Energy, Elsevier, vol. 196(C), pages 782-799.
    2. Sapkota, Krishna & Gemechu, Eskinder & Oni, Abayomi Olufemi & Ma, Linwei & Kumar, Amit, 2022. "Greenhouse gas emissions from Canadian oil sands supply chains to China," Energy, Elsevier, vol. 251(C).
    3. Piris-Cabezas, Pedro & Lubowski, Ruben N. & Leslie, Gabriela, 2023. "Estimating the potential of international carbon markets to increase global climate ambition," World Development, Elsevier, vol. 167(C).
    4. Alt, Marius & Gallier, Carlo & Kesternich, Martin & Sturm, Bodo, 2023. "Collective minimum contributions to counteract the ratchet effect in the voluntary provision of public goods," Journal of Environmental Economics and Management, Elsevier, vol. 122(C).
    5. Rong Li & Brent Sohngen & Xiaohui Tian, 2022. "Efficiency of forest carbon policies at intensive and extensive margins," American Journal of Agricultural Economics, John Wiley & Sons, vol. 104(4), pages 1243-1267, August.
    6. Róbert Csalódi & Tímea Czvetkó & Viktor Sebestyén & János Abonyi, 2022. "Sectoral Analysis of Energy Transition Paths and Greenhouse Gas Emissions," Energies, MDPI, vol. 15(21), pages 1-26, October.
    7. Sanzana Tabassum & Tanvin Rahman & Ashraf Ul Islam & Sumayya Rahman & Debopriya Roy Dipta & Shidhartho Roy & Naeem Mohammad & Nafiu Nawar & Eklas Hossain, 2021. "Solar Energy in the United States: Development, Challenges and Future Prospects," Energies, MDPI, vol. 14(23), pages 1-65, December.
    8. Heleen L. Soest & Lara Aleluia Reis & Luiz Bernardo Baptista & Christoph Bertram & Jacques Després & Laurent Drouet & Michel Elzen & Panagiotis Fragkos & Oliver Fricko & Shinichiro Fujimori & Neil Gra, 2021. "Global roll-out of comprehensive policy measures may aid in bridging emissions gap," Nature Communications, Nature, vol. 12(1), pages 1-10, December.
    9. Wang, Mengmeng & Liu, Kang & Dutta, Shanta & Alessi, Daniel S. & Rinklebe, Jörg & Ok, Yong Sik & Tsang, Daniel C.W., 2022. "Recycling of lithium iron phosphate batteries: Status, technologies, challenges, and prospects," Renewable and Sustainable Energy Reviews, Elsevier, vol. 163(C).
    10. Carl-Friedrich Schleussner & Joeri Rogelj & Michiel Schaeffer & Tabea Lissner & Rachel Licker & Erich M. Fischer & Reto Knutti & Anders Levermann & Katja Frieler & William Hare, 2016. "Science and policy characteristics of the Paris Agreement temperature goal," Nature Climate Change, Nature, vol. 6(9), pages 827-835, September.
    11. Liang, Yanan & Kleijn, René & Tukker, Arnold & van der Voet, Ester, 2022. "Material requirements for low-carbon energy technologies: A quantitative review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 161(C).
    12. Ana Luiza Carvalho Ferrer & Antonio Márcio Tavares Thomé, 2023. "Carbon Emissions in Transportation: A Synthesis Framework," Sustainability, MDPI, vol. 15(11), pages 1-28, May.
    13. Nikolaos Margaritis & Christos Evaggelou & Panagiotis Grammelis & Roberto Arévalo & Haris Yiannoulakis & Polykarpos Papageorgiou, 2023. "Application of Flexible Tools in Magnesia Sector: The Case of Grecian Magnesite," Sustainability, MDPI, vol. 15(16), pages 1-30, August.
    14. Federica Cucchiella & Idiano D’Adamo & Massimo Gastaldi, 2018. "Future Trajectories of Renewable Energy Consumption in the European Union," Resources, MDPI, vol. 7(1), pages 1-13, February.
    15. Oppon, Eunice & Richter, Justin S. & Koh, S.C. Lenny & Nabayiga, Hellen, 2023. "Macro-level economic and environmental sustainability of negative emission technologies; Case study of crushed silicate production for enhanced weathering," Ecological Economics, Elsevier, vol. 204(PA).
    16. Chepeliev, Maksym & Osorio-Rodarte, Israel & van der Mensbrugghe, Dominique, 2021. "Distributional impacts of carbon pricing policies under the Paris Agreement: Inter and intra-regional perspectives," Energy Economics, Elsevier, vol. 102(C).
    17. Georgios Varvoutis & Athanasios Lampropoulos & Evridiki Mandela & Michalis Konsolakis & George E. Marnellos, 2022. "Recent Advances on CO 2 Mitigation Technologies: On the Role of Hydrogenation Route via Green H 2," Energies, MDPI, vol. 15(13), pages 1-38, June.
    18. Garaffa, Rafael & Gurgel, Angelo & Cunha, Bruno & Lucena, Andre & Szklo, Alexandre & Schaeffer, Roberto & Rochedo, Pedro, 2018. "Climate finance under a CGE framework: decoupling financial flows in GTAP database," Conference papers 332939, Purdue University, Center for Global Trade Analysis, Global Trade Analysis Project.
    19. Ángel Galán-Martín & Daniel Vázquez & Selene Cobo & Niall Dowell & José Antonio Caballero & Gonzalo Guillén-Gosálbez, 2021. "Delaying carbon dioxide removal in the European Union puts climate targets at risk," Nature Communications, Nature, vol. 12(1), pages 1-12, December.
    20. Liu, Xiao & Hang, Ye & Wang, Qunwei & Chiu, Ching-Ren & Zhou, Dequn, 2022. "The role of energy consumption in global carbon intensity change: A meta-frontier-based production-theoretical decomposition analysis," Energy Economics, Elsevier, vol. 109(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:16:y:2023:i:9:p:3943-:d:1141293. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.