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Linking energy efficiency measures in industrial compressed air systems with non-energy benefits – A review

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  • Nehler, Therese

Abstract

Compressed air is widely used in supporting industrial manufacturing processes due to its cleanness, practicality and ease of use. However, the efficiency of compressed air systems is often very low. Typically, for compressed air-driven tools only 10–15% of the energy input is utilised as useful work. Despite these recognised inefficiencies, and even though energy efficiency measures for compressed air systems normally offer several opportunities for energy savings and energy cost savings, generally, less attention has been given to the energy use and energy costs incurred in compressed air systems. Industrial energy efficiency measures might also yield additional effects, beyond the energy savings, which are denoted as non-energy benefits. This study reviews the existing base of scientific knowledge on energy efficiency in compressed air systems combined with the perspective of non-energy benefits. Even though some measures were mentioned more frequent than others, the results revealed significant variation in which measures could be undertaken to improve energy efficiency in compressed air systems. However, few publications employ a comprehensive approach by examining the entire compressed air system. Furthermore, few publications have addressed the possible additional benefits to be gained from energy efficiency measures in compressed air systems. This study provides a compilation of the various energy efficiency measures reported in the reviewed scientific literature that can be undertaken in order to improve energy efficiency in compressed air systems. It also provides a comprehensive take on the measures, including a systems perspective, by categorising them in respect to where in the compressed air system they can be undertaken. This paper suggests that energy efficiency measures in compressed air systems, and related non-energy benefits, should be studied on a specific measure level to fully understand and acknowledge their effects on the energy use of a compressed air system and possible additional effects, i.e. non-energy benefits.

Suggested Citation

  • Nehler, Therese, 2018. "Linking energy efficiency measures in industrial compressed air systems with non-energy benefits – A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 89(C), pages 72-87.
    • Handle: RePEc:eee:rensus:v:89:y:2018:i:c:p:72-87
    DOI: 10.1016/j.rser.2018.02.018
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    References listed on IDEAS

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    6. Yutong Zhao & Shuang Zeng & Yifeng Ding & Lin Ma & Zhao Wang & Anqi Liang & Hongbo Ren, 2024. "Cost–Benefit Analysis of Distributed Energy Systems Considering the Monetization of Indirect Benefits," Sustainability, MDPI, vol. 16(2), pages 1-14, January.
    7. Cagno, Enrico & Accordini, Davide & Trianni, Andrea & Katic, Mile & Ferrari, Nicolò & Gambaro, Federico, 2022. "Understanding the impacts of energy efficiency measures on a Company’s operational performance: A new framework," Applied Energy, Elsevier, vol. 328(C).
    8. Fábio de Oliveira Neves & Henrique Ewbank & José Arnaldo Frutuoso Roveda & Andrea Trianni & Fernando Pinhabel Marafão & Sandra Regina Monteiro Masalskiene Roveda, 2022. "Economic and Production-Related Implications for Industrial Energy Efficiency: A Logistic Regression Analysis on Cross-Cutting Technologies," Energies, MDPI, vol. 15(4), pages 1-19, February.
    9. Leszczynski, J.S. & Grybos, D., 2019. "Compensation for the complexity and over-scaling in industrial pneumatic systems by the accumulation and reuse of exhaust air," Applied Energy, Elsevier, vol. 239(C), pages 1130-1141.
    10. Zhan, Changfeng & Yin, Yonggao & Jin, Xing & Zhang, Xiaosong, 2018. "Experimental and simulated study on a novel compressed air drying system using a liquid desiccant cycle," Energy, Elsevier, vol. 162(C), pages 60-71.
    11. Andrea Trianni & Davide Accordini & Enrico Cagno, 2020. "Identification and Categorization of Factors Affecting the Adoption of Energy Efficiency Measures within Compressed Air Systems," Energies, MDPI, vol. 13(19), pages 1-51, October.
    12. Monjurul Hasan, A S M & Trianni, Andrea & Shukla, Nagesh & Katic, Mile, 2022. "A novel characterization based framework to incorporate industrial energy management services," Applied Energy, Elsevier, vol. 313(C).
    13. Vladislav Blagojevic & Dragan Seslija & Slobodan Dudic & Sasa Randjelovic, 2020. "Energy Efficiency of Pneumatic Cylinder Control with Different Levels of Compressed Air Pressure and Clamping Cartridge," Energies, MDPI, vol. 13(14), pages 1-11, July.
    14. Cabello Eras, Juan José & Sagastume Gutiérrez, Alexis & Sousa Santos, Vladimir & Cabello Ulloa, Mario Javier, 2020. "Energy management of compressed air systems. Assessing the production and use of compressed air in industry," Energy, Elsevier, vol. 213(C).
    15. Czopek, Dorota & Gryboś, Dominik & Leszczyński, Jacek & Wiciak, Jerzy, 2022. "Identification of energy wastes through sound analysis in compressed air systems," Energy, Elsevier, vol. 239(PB).
    16. Jan Markowski & Dominik Gryboś & Jacek Leszczyński & Yohiside Suwa, 2023. "Exhaust Air Recovery System from the Utilisation Stage of Pneumatic System in Double Transmission Double Expansion Approach," Energies, MDPI, vol. 16(23), pages 1-14, November.
    17. Therese Nehler, 2018. "A Systematic Literature Review of Methods for Improved Utilisation of the Non-Energy Benefits of Industrial Energy Efficiency," Energies, MDPI, vol. 11(12), pages 1-27, November.

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