IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v35y2010i2p611-627.html
   My bibliography  Save this article

Integrated production and utility system approach for optimizing industrial unit operations

Author

Listed:
  • Agha, Mujtaba H.
  • Thery, Raphaele
  • Hetreux, Gilles
  • Hait, Alain
  • Le Lann, Jean Marc

Abstract

To meet utility demands some industrial units use onsite utility system. Traditionally, the management of such type of industrial units is carried out in three sequential steps: scheduling of the manufacturing unit by minimizing inventory, estimating the utility needs of manufacturing unit and finally operation planning of the utility system. This article demonstrates the value of an integrated approach which couples the scheduling of manufacturing unit with operational planning of the utility system. A discrete-time mixed integer linear programming (MILP) model is developed to compare traditional and integrated approaches. Results indicate that the integrated approach leads to significant reduction in energy costs and at the same time decreases the emissions of harmful gases.

Suggested Citation

  • Agha, Mujtaba H. & Thery, Raphaele & Hetreux, Gilles & Hait, Alain & Le Lann, Jean Marc, 2010. "Integrated production and utility system approach for optimizing industrial unit operations," Energy, Elsevier, vol. 35(2), pages 611-627.
    • Handle: RePEc:eee:energy:v:35:y:2010:i:2:p:611-627
    DOI: 10.1016/j.energy.2009.10.032
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544209004666
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2009.10.032?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. El-Kordy, M.N & Badr, M.A & Abed, K.A & Ibrahim, Said M.A, 2002. "Economical evaluation of electricity generation considering externalities," Renewable Energy, Elsevier, vol. 25(2), pages 317-328.
    2. Lemar, Paul L., 2001. "The potential impact of policies to promote combined heat and power in US industry," Energy Policy, Elsevier, vol. 29(14), pages 1243-1254, November.
    3. Panno, Domenico & Messineo, Antonio & Dispenza, Antonella, 2007. "Cogeneration plant in a pasta factory: Energy saving and environmental benefit," Energy, Elsevier, vol. 32(5), pages 746-754.
    4. Soylu, Ahu & Oruc, Cihan & Turkay, Metin & Fujita, Kaoru & Asakura, Tatsuyuki, 2006. "Synergy analysis of collaborative supply chain management in energy systems using multi-period MILP," European Journal of Operational Research, Elsevier, vol. 174(1), pages 387-403, October.
    5. De, S. & Kaiadi, M. & Fast, M. & Assadi, M., 2007. "Development of an artificial neural network model for the steam process of a coal biomass cofired combined heat and power (CHP) plant in Sweden," Energy, Elsevier, vol. 32(11), pages 2099-2109.
    6. Torchio, Marco F. & Genon, Giuseppe & Poggio, Alberto & Poggio, Marco, 2009. "Merging of energy and environmental analyses for district heating systems," Energy, Elsevier, vol. 34(3), pages 220-227.
    7. Mařík, Karel & Schindler, Zdenek & Stluka, Petr, 2008. "Decision support tools for advanced energy management," Energy, Elsevier, vol. 33(6), pages 858-873.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Voyant, Cyril & Motte, Fabrice & Notton, Gilles & Fouilloy, Alexis & Nivet, Marie-Laure & Duchaud, Jean-Laurent, 2018. "Prediction intervals for global solar irradiation forecasting using regression trees methods," Renewable Energy, Elsevier, vol. 126(C), pages 332-340.
    2. Zhang, B.J. & Liu, K. & Luo, X.L. & Chen, Q.L. & Li, W.K., 2015. "A multi-period mathematical model for simultaneous optimization of materials and energy on the refining site scale," Applied Energy, Elsevier, vol. 143(C), pages 238-250.
    3. Zulkafli, Nur I. & Kopanos, Georgios M., 2016. "Planning of production and utility systems under unit performance degradation and alternative resource-constrained cleaning policies," Applied Energy, Elsevier, vol. 183(C), pages 577-602.
    4. Zhang, Bing J. & Tang, Qiao Q. & Zhao, Yue & Chen, Yu Q. & Chen, Qing L. & Floudas, Christodoulos A., 2018. "Multi-level energy integration between units, plants and sites for natural gas industrial parks," Renewable and Sustainable Energy Reviews, Elsevier, vol. 88(C), pages 1-15.
    5. Zhao, Xiancong & Bai, Hao & Shi, Qi & Lu, Xin & Zhang, Zhihui, 2017. "Optimal scheduling of a byproduct gas system in a steel plant considering time-of-use electricity pricing," Applied Energy, Elsevier, vol. 195(C), pages 100-113.
    6. Leenders, Ludger & Bahl, Björn & Hennen, Maike & Bardow, André, 2019. "Coordinating scheduling of production and utility system using a Stackelberg game," Energy, Elsevier, vol. 175(C), pages 1283-1295.
    7. Mitra, Sumit & Sun, Lige & Grossmann, Ignacio E., 2013. "Optimal scheduling of industrial combined heat and power plants under time-sensitive electricity prices," Energy, Elsevier, vol. 54(C), pages 194-211.
    8. Tina, G.M. & Passarello, G., 2012. "Short-term scheduling of industrial cogeneration systems for annual revenue maximisation," Energy, Elsevier, vol. 42(1), pages 46-56.
    9. Hwangbo, Soonho & Lee, In-Beum & Han, Jeehoon, 2016. "Multi-period stochastic mathematical model for the optimal design of integrated utility and hydrogen supply network under uncertainty in raw material prices," Energy, Elsevier, vol. 114(C), pages 418-430.
    10. Zailan, Roziah & Lim, Jeng Shiun & Manan, Zainuddin Abdul & Alwi, Sharifah Rafidah Wan & Mohammadi-ivatloo, Behnam & Jamaluddin, Khairulnadzmi, 2021. "Malaysia scenario of biomass supply chain-cogeneration system and optimization modeling development: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 148(C).
    11. Théry Hétreux, Raphaële & Hétreux, Gilles & Floquet, Pascal & Leclercq, Alexandre, 2021. "The energy Extended Resource Task Network, a general formalism for the modeling of production systems:Application to waste heat valorization," Energy, Elsevier, vol. 214(C).
    12. Babaqi, Badiea S. & Takriff, Mohd S. & Kamarudin, Siti K. & Othman, Nur Tantiyani A. & Ba-Abbad, Muneer M., 2017. "Energy optimization for maximum energy saving with optimal modification in Continuous Catalytic Regeneration Reformer Process," Energy, Elsevier, vol. 120(C), pages 774-784.
    13. Mallier, Lise & Hétreux, Gilles & Thery-Hétreux, Raphaele & Baudet, Philippe, 2021. "A modelling framework for energy system planning: Application to CHP plants participating in the electricity market," Energy, Elsevier, vol. 214(C).
    14. Gahm, Christian & Denz, Florian & Dirr, Martin & Tuma, Axel, 2016. "Energy-efficient scheduling in manufacturing companies: A review and research framework," European Journal of Operational Research, Elsevier, vol. 248(3), pages 744-757.
    15. Yihai He & Changchao Gu & Xiao Han & Jiaming Cui & Zhaoxiang Chen, 2017. "Mission reliability modeling for multi-station manufacturing system based on Quality State Task Network," Journal of Risk and Reliability, , vol. 231(6), pages 701-715, December.
    16. Bahl, Björn & Lampe, Matthias & Voll, Philip & Bardow, André, 2017. "Optimization-based identification and quantification of demand-side management potential for distributed energy supply systems," Energy, Elsevier, vol. 135(C), pages 889-899.
    17. Fernández, Inmaculada & Renedo, Carlos J. & Pérez, Severiano F. & Ortiz, Alfredo & Mañana, Mario, 2012. "A review: Energy recovery in batch processes," Renewable and Sustainable Energy Reviews, Elsevier, vol. 16(4), pages 2260-2277.
    18. Kostelac, Matija & Pavić, Ivan & Zhang, Ning & Capuder, Tomislav, 2022. "Uncertainty modelling of an industry facility as a multi-energy demand response provider," Applied Energy, Elsevier, vol. 307(C).
    19. Liu, K. & Zhang, B.J. & Zhang, Z.L. & Chen, Q.L., 2015. "A new double flash process and heat integration for better energy utilization of toluene disproportionation," Energy, Elsevier, vol. 89(C), pages 168-177.
    20. Luo, Xianglong & Zhang, Bingjian & Chen, Ying & Mo, Songping, 2013. "Operational planning optimization of steam power plants considering equipment failure in petrochemical complex," Applied Energy, Elsevier, vol. 112(C), pages 1247-1264.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Sayegh, M.A. & Danielewicz, J. & Nannou, T. & Miniewicz, M. & Jadwiszczak, P. & Piekarska, K. & Jouhara, H., 2017. "Trends of European research and development in district heating technologies," Renewable and Sustainable Energy Reviews, Elsevier, vol. 68(P2), pages 1183-1192.
    2. Barelli, L. & Bidini, G. & Bonucci, F., 2009. "Development of the regulation mapping of 1Â MW internal combustion engine for diagnostic scopes," Applied Energy, Elsevier, vol. 86(7-8), pages 1087-1104, July.
    3. Ortega, Margarita & del Río, Pablo & Montero, Eduardo A., 2013. "Assessing the benefits and costs of renewable electricity. The Spanish case," Renewable and Sustainable Energy Reviews, Elsevier, vol. 27(C), pages 294-304.
    4. Alev Ozer Torgaloz & Mehmet Fatih Acar & Cemil Kuzey, 2023. "The effects of organizational learning culture and decentralization upon supply chain collaboration: analysis of covid-19 period," Operations Management Research, Springer, vol. 16(1), pages 511-530, March.
    5. Valdes, Javier & Poque González, Axel Bastián & Masip Macia, Yunesky & Dorner, Wolfgang & Ramirez Camargo, Luis, 2020. "Unveiling the potential for combined heat and power in Chilean industry - A policy perspective," Energy Policy, Elsevier, vol. 140(C).
    6. Susana G. Azevedo & Minelle E. Silva & João C. O. Matias & Gustavo P. Dias, 2018. "The Influence of Collaboration Initiatives on the Sustainability of the Cashew Supply Chain," Sustainability, MDPI, vol. 10(6), pages 1-29, June.
    7. Ahmad, Tanveer & Chen, Huanxin, 2019. "Deep learning for multi-scale smart energy forecasting," Energy, Elsevier, vol. 175(C), pages 98-112.
    8. Yong Zeng & Yanpeng Cai & Guohe Huang & Jing Dai, 2011. "A Review on Optimization Modeling of Energy Systems Planning and GHG Emission Mitigation under Uncertainty," Energies, MDPI, vol. 4(10), pages 1-33, October.
    9. Waqar Muhammad Ashraf & Ghulam Moeen Uddin & Syed Muhammad Arafat & Sher Afghan & Ahmad Hassan Kamal & Muhammad Asim & Muhammad Haider Khan & Muhammad Waqas Rafique & Uwe Naumann & Sajawal Gul Niazi &, 2020. "Optimization of a 660 MW e Supercritical Power Plant Performance—A Case of Industry 4.0 in the Data-Driven Operational Management Part 1. Thermal Efficiency," Energies, MDPI, vol. 13(21), pages 1-33, October.
    10. Wagner Sousa de Oliveira & Antonio Jorge Fernandes, 2012. "Optimization Model for Economic Evaluation of Wind Farms - How to Optimize a Wind Energy Project Economically and Technically," International Journal of Energy Economics and Policy, Econjournals, vol. 2(1), pages 10-20.
    11. Siler-Evans, Kyle & Morgan, M. Granger & Azevedo, Inês Lima, 2012. "Distributed cogeneration for commercial buildings: Can we make the economics work?," Energy Policy, Elsevier, vol. 42(C), pages 580-590.
    12. Fast, M. & Assadi, M. & De, S., 2009. "Development and multi-utility of an ANN model for an industrial gas turbine," Applied Energy, Elsevier, vol. 86(1), pages 9-17, January.
    13. Marco F. Torchio, 2013. "Energy-Exergy, Environmental and Economic Criteria in Combined Heat and Power (CHP) Plants: Indexes for the Evaluation of the Cogeneration Potential," Energies, MDPI, vol. 6(5), pages 1-23, May.
    14. Zappini, Giovanni & Cocca, Paola & Rossi, Diana, 2010. "Performance analysis of energy recovery in an Italian municipal solid waste landfill," Energy, Elsevier, vol. 35(12), pages 5063-5069.
    15. Chen, Lujie & Zhao, Xiande & Tang, Ou & Price, Lydia & Zhang, Shanshan & Zhu, Wenwen, 2017. "Supply chain collaboration for sustainability: A literature review and future research agenda," International Journal of Production Economics, Elsevier, vol. 194(C), pages 73-87.
    16. Capuder, Tomislav & Mancarella, Pierluigi, 2014. "Techno-economic and environmental modelling and optimization of flexible distributed multi-generation options," Energy, Elsevier, vol. 71(C), pages 516-533.
    17. Bruglieri, Maurizio & Liberti, Leo, 2008. "Optimal running and planning of a biomass-based energy production process," Energy Policy, Elsevier, vol. 36(7), pages 2430-2438, July.
    18. Juhani Ukko & Minna Saunila & Mina Nasiri & Tero Rantala, 2022. "The importance of sustainability engagement in small businesses supplier collaboration," Sustainable Development, John Wiley & Sons, Ltd., vol. 30(1), pages 1-9, February.
    19. Sagar Roy & Smruti Ragunath, 2018. "Emerging Membrane Technologies for Water and Energy Sustainability: Future Prospects, Constraints and Challenges," Energies, MDPI, vol. 11(11), pages 1-32, November.
    20. Moslem Mousavi, Sayed & Bagheri Ghanbarabadi, Morteza & Bagheri Moghadam, Naser, 2012. "The competitiveness of wind power compared to existing methods of electricity generation in Iran," Energy Policy, Elsevier, vol. 42(C), pages 651-656.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:35:y:2010:i:2:p:611-627. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.