IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v179y2019icp792-804.html
   My bibliography  Save this article

Evaluation and synergy of material and energy in the smelting process of ferrochrome pellets in steel belt sintering-submerged arc furnace

Author

Listed:
  • Yu, Yang
  • Li, Baokuan
  • Wang, Changjun
  • Fang, Zhengzhe
  • Yang, Xiao
  • Tsukihashi, Fumitaka

Abstract

The objective of this paper is to investigate the energy conservation and resource utilization in the smelting process of ferrochrome pellets. Based on the laws of mass and energy conservation, the material and energy flows model has been established in the smelting process of steel belt sintering-submerged arc furnace. To better understand the smelting process from disorder state to order state under energy conservation and resource utilization, the synergy model related to the material and energy has been developed. The state change depends on the fluctuations to the energy critical point. The fluctuations are defined as order parameters, which satisfy all the smelting processes. The value of synergy degree is set as the evaluating indicator to assess the smelting process. The results show that the energy efficiencies of three smelting equipments are 42.89%, 66.17% and 61.44%, respectively. Also, the energy efficiency of the smelting process is 49.15%. The value of synergy degree is 0.584. Several suggestions for the smelting process are proposed based on the synergy model. The synergy degree of the suggestions is 0.632. The present work has a potential to improve the smelting process in efficiency.

Suggested Citation

  • Yu, Yang & Li, Baokuan & Wang, Changjun & Fang, Zhengzhe & Yang, Xiao & Tsukihashi, Fumitaka, 2019. "Evaluation and synergy of material and energy in the smelting process of ferrochrome pellets in steel belt sintering-submerged arc furnace," Energy, Elsevier, vol. 179(C), pages 792-804.
    • Handle: RePEc:eee:energy:v:179:y:2019:i:c:p:792-804
    DOI: 10.1016/j.energy.2019.05.061
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544219309302
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2019.05.061?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Duan, Wenjun & Yu, Qingbo & Wang, Zhimei & Liu, Junxiang & Qin, Qin, 2018. "Life cycle and economic assessment of multi-stage blast furnace slag waste heat recovery system," Energy, Elsevier, vol. 142(C), pages 486-495.
    2. Korhonen, Jouni & Wihersaari, Margareta & Savolainen, Ilkka, 2001. "Industrial ecosystem in the Finnish forest industry: using the material and energy flow model of a forest ecosystem in a forest industry system," Ecological Economics, Elsevier, vol. 39(1), pages 145-161, October.
    3. Goto, N. & Tabata, T. & Fujie, K. & Usui, T., 2005. "Creation of a recycling-based society optimised on regional material and energy flow," Energy, Elsevier, vol. 30(8), pages 1259-1270.
    4. Zhang, Qi & Zhao, Xiaoyu & Lu, Hongyou & Ni, Tuanjie & Li, Yu, 2017. "Waste energy recovery and energy efficiency improvement in China’s iron and steel industry," Applied Energy, Elsevier, vol. 191(C), pages 502-520.
    5. Domínguez, Adriana & Valero, Alicia & Valero, Antonio, 2013. "Exergy accounting applied to metallurgical systems: The case of nickel processing," Energy, Elsevier, vol. 62(C), pages 37-45.
    6. Barati, M. & Esfahani, S. & Utigard, T.A., 2011. "Energy recovery from high temperature slags," Energy, Elsevier, vol. 36(9), pages 5440-5449.
    7. Rong, W. & Li, B. & Liu, P. & Qi, F., 2017. "Exergy assessment of a rotary kiln-electric furnace smelting of ferronickel alloy," Energy, Elsevier, vol. 138(C), pages 942-953.
    8. Zhang, Qi & Xu, Jin & Wang, Yujie & Hasanbeigi, Ali & Zhang, Wei & Lu, Hongyou & Arens, Marlene, 2018. "Comprehensive assessment of energy conservation and CO2 emissions mitigation in China’s iron and steel industry based on dynamic material flows," Applied Energy, Elsevier, vol. 209(C), pages 251-265.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Li, Feng & Chu, Mansheng & Tang, Jue & Liu, Zhenggen & Guo, Jun & Yan, Ruijun & Liu, Peijun, 2022. "Thermodynamic performance analysis and environmental impact assessment of an integrated system for hydrogen generation and steelmaking," Energy, Elsevier, vol. 241(C).
    2. Sun, Jingchao & Na, Hongming & Yan, Tianyi & Qiu, Ziyang & Yuan, Yuxing & He, Jianfei & Li, Yingnan & Wang, Yisong & Du, Tao, 2021. "A comprehensive assessment on material, exergy and emission networks for the integrated iron and steel industry," Energy, Elsevier, vol. 235(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. An, Runying & Yu, Biying & Li, Ru & Wei, Yi-Ming, 2018. "Potential of energy savings and CO2 emission reduction in China’s iron and steel industry," Applied Energy, Elsevier, vol. 226(C), pages 862-880.
    2. Llera, Rocio & Vigil, Miguel & Díaz-Díaz, Sara & Martínez Huerta, Gemma Marta, 2022. "Prospective environmental and techno-economic assessment of steam production by means of heat pipes in the steel industry," Energy, Elsevier, vol. 239(PD).
    3. Pashchenko, Dmitry, 2018. "First law energy analysis of thermochemical waste-heat recuperation by steam methane reforming," Energy, Elsevier, vol. 143(C), pages 478-487.
    4. Yue, Hui & Worrell, Ernst & Crijns-Graus, Wina, 2018. "Modeling the multiple benefits of electricity savings for emissions reduction on power grid level: A case study of China’s chemical industry," Applied Energy, Elsevier, vol. 230(C), pages 1603-1632.
    5. Li, Zhaoling & Dai, Hancheng & Song, Junnian & Sun, Lu & Geng, Yong & Lu, Keyu & Hanaoka, Tatsuya, 2019. "Assessment of the carbon emissions reduction potential of China's iron and steel industry based on a simulation analysis," Energy, Elsevier, vol. 183(C), pages 279-290.
    6. Zhang, Kai & Du, Shiqi & Sun, Peng & Zheng, Bin & Liu, Yongqi & Shen, Yingkai & Chang, RunZe & Han, Xiaobiao, 2021. "The effect of particle arrangement on the direct heat extraction of regular packed bed with numerical simulation," Energy, Elsevier, vol. 225(C).
    7. Ünal, Berat Berkan & Onaygil, Sermin & Acuner, Ebru & Cin, Rabia, 2022. "Application of energy efficiency obligation scheme for electricity distribution companies in Turkey," Energy Policy, Elsevier, vol. 163(C).
    8. Sun, Yongqi & Shen, Hongwei & Wang, Hao & Wang, Xidong & Zhang, Zuotai, 2014. "Experimental investigation and modeling of cooling processes of high temperature slags," Energy, Elsevier, vol. 76(C), pages 761-767.
    9. Hajaliakbari, Nasrollah & Hassanpour, Saied, 2017. "Analysis of thermal energy performance in continuous annealing furnace," Applied Energy, Elsevier, vol. 206(C), pages 829-842.
    10. Chen Ya & Zhang Xintian & Liu Haoxiang, 2021. "Investigating the Impact of Capacity Utilization on Carbon Dioxide Emission: Evidence from China’s Iron and Steel Industry," Journal of Systems Science and Information, De Gruyter, vol. 9(6), pages 681-703, December.
    11. Wang, Can & Zheng, Xinzhu & Cai, Wenjia & Gao, Xue & Berrill, Peter, 2017. "Unexpected water impacts of energy-saving measures in the iron and steel sector: Tradeoffs or synergies?," Applied Energy, Elsevier, vol. 205(C), pages 1119-1127.
    12. Marileena Koskela & Jarmo Vehmas, 2012. "Defining Eco‐efficiency: A Case Study on the Finnish Forest Industry," Business Strategy and the Environment, Wiley Blackwell, vol. 21(8), pages 546-566, December.
    13. Yue, Hui & Worrell, Ernst & Crijns-Graus, Wina, 2021. "Impacts of regional industrial electricity savings on the development of future coal capacity per electricity grid and related air pollution emissions – A case study for China," Applied Energy, Elsevier, vol. 282(PB).
    14. Shen, Chong & Zhang, Maoyong & Li, Xianting, 2017. "Experimental investigation on the thermal performance of cooling pipes embedded in a graphitization furnace," Energy, Elsevier, vol. 121(C), pages 55-65.
    15. Liu, Yang & Zhang, Congrui & Xu, Xiaochuan & Ge, Yongxiang & Ren, Gaofeng, 2022. "Assessment of energy conservation potential and cost in open-pit metal mines: Bottom-up approach integrated energy conservation supply curve and ultimate pit limit," Energy Policy, Elsevier, vol. 163(C).
    16. Korhonen, Jouni & Snakin, Juha-Pekka, 2005. "Analysing the evolution of industrial ecosystems: concepts and application," Ecological Economics, Elsevier, vol. 52(2), pages 169-186, January.
    17. Chen, Lingen & Yang, Bo & Feng, Huijun & Ge, Yanlin & Xia, Shaojun, 2020. "Performance optimization of an open simple-cycle gas turbine combined cooling, heating and power plant driven by basic oxygen furnace gas in China's steelmaking plants," Energy, Elsevier, vol. 203(C).
    18. Yongqi Sun & Zuotai Zhang & Lili Liu & Xidong Wang, 2015. "Heat Recovery from High Temperature Slags: A Review of Chemical Methods," Energies, MDPI, vol. 8(3), pages 1-19, March.
    19. Yali Wang & Haidong Yang & Kangkang Xu, 2020. "Thermal Performance Combined with Cooling System Parameters Study for a Roller Kiln Based on Energy-Exergy Analysis," Energies, MDPI, vol. 13(15), pages 1-31, July.
    20. Palander, Teijo & Haavikko, Hanna & Kärhä, Kalle, 2018. "Towards sustainable wood procurement in forest industry – The energy efficiency of larger and heavier vehicles in Finland," Renewable and Sustainable Energy Reviews, Elsevier, vol. 96(C), pages 100-118.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:179:y:2019:i:c:p:792-804. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.