IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v13y2020i15p3922-d392981.html
   My bibliography  Save this article

Thermal Performance Combined with Cooling System Parameters Study for a Roller Kiln Based on Energy-Exergy Analysis

Author

Listed:
  • Yali Wang

    (School of Electromechanical Engineering, Guangdong University of Technology, Guangzhou 510006, China)

  • Haidong Yang

    (School of Electromechanical Engineering, Guangdong University of Technology, Guangzhou 510006, China)

  • Kangkang Xu

    (School of Electromechanical Engineering, Guangdong University of Technology, Guangzhou 510006, China)

Abstract

Roller kilns, characterized as high energy consumption equipment, are widely used in the firing process of ceramic tiles. To evaluate the thermal performance of a roller kiln, a detailed energy and exergy analysis is carried out employing the operating values from a typical ceramic factory. In this study, parametric studies are performed that examine the impacts of the roller kiln’s cooling system on thermal performance, fuel-saving, cost-saving, and environmental influence. The results show that the targeted energy only accounts for 13.4% and 9.7% of the total energy and exergy inputs, indicating the poor efficiency of the roller kiln. This research also identifies that the exergy destruction is the largest cause of the exergy loss in the system, accounting for 85.1% of the total exergy input—of which 50.9% is due to heat and mass transfer, and 37.9% is caused by fuel combustion. Based on the parametric studies, it has been found that with every 1% increase in cooling air mass flow, the energy and the exergy efficiencies of the kiln increase by 0.06% and 0.04%; with every 1% increase in cooling gas temperature, the energy and the exergy efficiencies of the kiln drop by 0.09% and 0.07%; with every 1% increase in cooling gas residence time, the energy and the exergy efficiencies of the kiln increase by 0.16% and 0.12%. Furthermore, results show that the cooling air residence time has the main impact on the cost-saving and carbon dioxide emission reduction, followed by cooling air mass and cooling air temperature.

Suggested Citation

  • Yali Wang & Haidong Yang & Kangkang Xu, 2020. "Thermal Performance Combined with Cooling System Parameters Study for a Roller Kiln Based on Energy-Exergy Analysis," Energies, MDPI, vol. 13(15), pages 1-31, July.
    • Handle: RePEc:gam:jeners:v:13:y:2020:i:15:p:3922-:d:392981
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/13/15/3922/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/13/15/3922/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Mert, Mehmet Selçuk & Dilmaç, Ömer Faruk & Özkan, Semra & Karaca, Fatma & Bolat, Esen, 2012. "Exergoeconomic analysis of a cogeneration plant in an iron and steel factory," Energy, Elsevier, vol. 46(1), pages 78-84.
    2. Shoeibi, Shahin & Rahbar, Nader & Abedini Esfahlani, Ahad & Kargarsharifabad, Hadi, 2020. "Application of simultaneous thermoelectric cooling and heating to improve the performance of a solar still: An experimental study and exergy analysis," Applied Energy, Elsevier, vol. 263(C).
    3. Rong, W. & Li, B. & Liu, P. & Qi, F., 2017. "Exergy assessment of a rotary kiln-electric furnace smelting of ferronickel alloy," Energy, Elsevier, vol. 138(C), pages 942-953.
    4. Wajs, Jan & Golabek, Aleksandra & Bochniak, Roksana & Mikielewicz, Dariusz, 2020. "Air-cooled photovoltaic roof tile as an example of the BIPVT system – An experimental study on the energy and exergy performance," Energy, Elsevier, vol. 197(C).
    5. Wu, Junnian & Wang, Ruiqi & Pu, Guangying & Qi, Hang, 2016. "Integrated assessment of exergy, energy and carbon dioxide emissions in an iron and steel industrial network," Applied Energy, Elsevier, vol. 183(C), pages 430-444.
    6. Delpech, Bertrand & Milani, Massimo & Montorsi, Luca & Boscardin, Davide & Chauhan, Amisha & Almahmoud, Sulaiman & Axcell, Brian & Jouhara, Hussam, 2018. "Energy efficiency enhancement and waste heat recovery in industrial processes by means of the heat pipe technology: Case of the ceramic industry," Energy, Elsevier, vol. 158(C), pages 656-665.
    7. Karellas, S. & Leontaritis, A.-D. & Panousis, G. & Bellos, E. & Kakaras, E., 2013. "Energetic and exergetic analysis of waste heat recovery systems in the cement industry," Energy, Elsevier, vol. 58(C), pages 147-156.
    8. BoroumandJazi, G. & Rismanchi, B. & Saidur, R., 2013. "A review on exergy analysis of industrial sector," Renewable and Sustainable Energy Reviews, Elsevier, vol. 27(C), pages 198-203.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Zhang, Xinxin & Li, Yang, 2023. "An examination of super dry working fluids used in regenerative organic Rankine cycles," Energy, Elsevier, vol. 263(PD).
    2. Miguel Castro Oliveira & Muriel Iten & Pedro L. Cruz & Helena Monteiro, 2020. "Review on Energy Efficiency Progresses, Technologies and Strategies in the Ceramic Sector Focusing on Waste Heat Recovery," Energies, MDPI, vol. 13(22), pages 1-24, November.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Liu, Yan & Yang, Jian & Wang, Jin & Cheng, Zhi-long & Wang, Qiu-wang, 2014. "Energy and exergy analysis for waste heat cascade utilization in sinter cooling bed," Energy, Elsevier, vol. 67(C), pages 370-380.
    2. Charalampos Michalakakis & Jeremy Fouillou & Richard C. Lupton & Ana Gonzalez Hernandez & Jonathan M. Cullen, 2021. "Calculating the chemical exergy of materials," Journal of Industrial Ecology, Yale University, vol. 25(2), pages 274-287, April.
    3. Azarpour, Abbas & Mohamadi-Baghmolaei, Mohamad & Hajizadeh, Abdollah & Zendehboudi, Sohrab, 2022. "Systematic energy and exergy assessment of a hydropurification process: Theoretical and practical insights," Energy, Elsevier, vol. 239(PC).
    4. Utlu, Zafer, 2015. "Investigation of the potential for heat recovery at low, medium, and high stages in the Turkish industrial sector (TIS): An application," Energy, Elsevier, vol. 81(C), pages 394-405.
    5. Yao, Jian & Dou, Pengbo & Zheng, Sihang & Zhao, Yao & Dai, Yanjun & Zhu, Junjie & Novakovic, Vojislav, 2022. "Co-generation ability investigation of the novel structured PVT heat pump system and its effect on the “Carbon neutral” strategy of Shanghai," Energy, Elsevier, vol. 239(PA).
    6. Jung, Chung Woo & Song, Joo Young & Kang, Yong Tae, 2018. "Study on ammonia/water hybrid absorption/compression heat pump cycle to produce high temperature process water," Energy, Elsevier, vol. 145(C), pages 458-467.
    7. Li, Pengcheng & Cao, Qing & Li, Jing & Lin, Haiwei & Wang, Yandong & Gao, Guangtao & Pei, Gang & Jie, Desuan & Liu, Xunfen, 2021. "An innovative approach to recovery of fluctuating industrial exhaust heat sources using cascade Rankine cycle and two-stage accumulators," Energy, Elsevier, vol. 228(C).
    8. Miguel Castro Oliveira & Muriel Iten & Pedro L. Cruz & Helena Monteiro, 2020. "Review on Energy Efficiency Progresses, Technologies and Strategies in the Ceramic Sector Focusing on Waste Heat Recovery," Energies, MDPI, vol. 13(22), pages 1-24, November.
    9. Mikulčić, Hrvoje & Vujanović, Milan & Ashhab, Moh'd Sami & Duić, Neven, 2014. "Large eddy simulation of a two-phase reacting swirl flow inside a cement cyclone," Energy, Elsevier, vol. 75(C), pages 89-96.
    10. Chen, Lingen & Yang, Bo & Feng, Huijun & Ge, Yanlin & Xia, Shaojun, 2020. "Performance optimization of an open simple-cycle gas turbine combined cooling, heating and power plant driven by basic oxygen furnace gas in China's steelmaking plants," Energy, Elsevier, vol. 203(C).
    11. Liu, Liu & Niu, Jianlei & Wu, Jian-Yong, 2023. "Improving energy efficiency of photovoltaic/thermal systems by cooling with PCM nano-emulsions: An indoor experimental study," Renewable Energy, Elsevier, vol. 203(C), pages 568-582.
    12. Asghari, M. & Afshari, H. & Jaber, M.Y. & Searcy, C., 2023. "Credibility-based cascading approach to achieve net-zero emissions in energy symbiosis networks using an Organic Rankine Cycle," Applied Energy, Elsevier, vol. 340(C).
    13. Firth, Anton & Zhang, Bo & Yang, Aidong, 2019. "Quantification of global waste heat and its environmental effects," Applied Energy, Elsevier, vol. 235(C), pages 1314-1334.
    14. Xue, Xiaodi & Guo, Cong & Du, Xiaoze & Yang, Lijun & Yang, Yongping, 2015. "Thermodynamic analysis and optimization of a two-stage organic Rankine cycle for liquefied natural gas cryogenic exergy recovery," Energy, Elsevier, vol. 83(C), pages 778-787.
    15. Aghaei, Ali Tavakkol & Saray, Rahim Khoshbakhti, 2021. "Optimization of a combined cooling, heating, and power (CCHP) system with a gas turbine prime mover: A case study in the dairy industry," Energy, Elsevier, vol. 229(C).
    16. Shoeibi, Shahin & Rahbar, Nader & Esfahlani, Ahad Abedini & Kargarsharifabad, Hadi, 2021. "Energy matrices, exergoeconomic and enviroeconomic analysis of air-cooled and water-cooled solar still: Experimental investigation and numerical simulation," Renewable Energy, Elsevier, vol. 171(C), pages 227-244.
    17. Mohammadkhani, F. & Shokati, N. & Mahmoudi, S.M.S. & Yari, M. & Rosen, M.A., 2014. "Exergoeconomic assessment and parametric study of a Gas Turbine-Modular Helium Reactor combined with two Organic Rankine Cycles," Energy, Elsevier, vol. 65(C), pages 533-543.
    18. Lisa Branchini & Maria Chiara Bignozzi & Benedetta Ferrari & Barbara Mazzanti & Saverio Ottaviano & Marcello Salvio & Claudia Toro & Fabrizio Martini & Andrea Canetti, 2021. "Cogeneration Supporting the Energy Transition in the Italian Ceramic Tile Industry," Sustainability, MDPI, vol. 13(7), pages 1-17, April.
    19. Furszyfer Del Rio, Dylan D. & Sovacool, Benjamin K. & Foley, Aoife M. & Griffiths, Steve & Bazilian, Morgan & Kim, Jinsoo & Rooney, David, 2022. "Decarbonizing the ceramics industry: A systematic and critical review of policy options, developments and sociotechnical systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 157(C).
    20. Shatar, Nursyahirah Mohd & Sabri, Mohd Faizul Mohd & Salleh, Mohd Faiz Mohd & Ani, Mohd Hanafi, 2023. "Investigation on the performance of solar still with thermoelectric cooling system for various cover material," Renewable Energy, Elsevier, vol. 202(C), pages 844-854.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:13:y:2020:i:15:p:3922-:d:392981. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.