IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v203y2020ics0360544220308987.html
   My bibliography  Save this article

Performance optimization of an open simple-cycle gas turbine combined cooling, heating and power plant driven by basic oxygen furnace gas in China's steelmaking plants

Author

Listed:
  • Chen, Lingen
  • Yang, Bo
  • Feng, Huijun
  • Ge, Yanlin
  • Xia, Shaojun

Abstract

Based on production data of some steelmaking plants in China and applying finite-time thermodynamics, this paper establishes a physical model of simple open gas turbine combined cooling, heating and power plant driven by basic oxygen furnace gas. Thermal process of each component is analyzed. Useful energy output rate and first law efficiency are considered as optimization objectives. Cases with or without constraints of fuel mass flow rate and overall size are investigated. In the case of without constraints, compressor inlet pressure drop (i.e. air mass flow rate) and pressure ratio are respectively optimized, and the maximum useful energy output rate is obtained. In the case of with constraints, it is found that the first law efficiency also exists maximum with respect to compressor inlet pressure drop and pressure ratio, the optimal flow area allocations among the components are obtained. The results show that maximum useful energy output rate and first law efficiency increase with heat source temperature, efficiencies of compressors and turbine, component flow area and cooling temperature, while decrease with heating temperature. Effects of energy and exergy saving, CO2 emission reduction and cost saving are analyzed compared with conventional separate generation plants, and partial model is validated.

Suggested Citation

  • Chen, Lingen & Yang, Bo & Feng, Huijun & Ge, Yanlin & Xia, Shaojun, 2020. "Performance optimization of an open simple-cycle gas turbine combined cooling, heating and power plant driven by basic oxygen furnace gas in China's steelmaking plants," Energy, Elsevier, vol. 203(C).
  • Handle: RePEc:eee:energy:v:203:y:2020:i:c:s0360544220308987
    DOI: 10.1016/j.energy.2020.117791
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544220308987
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2020.117791?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Costa, Márcio Macedo & Schaeffer, Roberto & Worrell, Ernst, 2001. "Exergy accounting of energy and materials flows in steel production systems," Energy, Elsevier, vol. 26(4), pages 363-384.
    2. Chen, Lingen & Sun, Fengrui & Wu, Chih, 2004. "Maximum-profit performance for generalized irreversible Carnot-engines," Applied Energy, Elsevier, vol. 79(1), pages 15-25, September.
    3. Hao, Xiaoli & Zhang, Guoqiang, 2007. "Maximum useful energy-rate analysis of an endoreversible Joule-Brayton cogeneration cycle," Applied Energy, Elsevier, vol. 84(11), pages 1092-1101, November.
    4. Meng, Fankai & Chen, Lingen & Feng, Yuanli & Xiong, Bing, 2017. "Thermoelectric generator for industrial gas phase waste heat recovery," Energy, Elsevier, vol. 135(C), pages 83-90.
    5. Meng, Fankai & Chen, Lingen & Sun, Fengrui & Yang, Bo, 2014. "Thermoelectric power generation driven by blast furnace slag flushing water," Energy, Elsevier, vol. 66(C), pages 965-972.
    6. Kavvadias, K.C. & Maroulis, Z.B., 2010. "Multi-objective optimization of a trigeneration plant," Energy Policy, Elsevier, vol. 38(2), pages 945-954, February.
    7. Chen, Lingen & Zhang, Lei & Xia, Shaojun & Sun, Fengrui, 2018. "Entropy generation minimization for CO2 hydrogenation to light olefins," Energy, Elsevier, vol. 147(C), pages 187-196.
    8. Wang, Xiaolei & Lin, Boqiang, 2016. "How to reduce CO2 emissions in China׳s iron and steel industry," Renewable and Sustainable Energy Reviews, Elsevier, vol. 57(C), pages 1496-1505.
    9. Lai, Sau Man & Hui, Chi Wai, 2010. "Integration of trigeneration system and thermal storage under demand uncertainties," Applied Energy, Elsevier, vol. 87(9), pages 2868-2880, September.
    10. Zhang, Qi & Zhao, Xiaoyu & Lu, Hongyou & Ni, Tuanjie & Li, Yu, 2017. "Waste energy recovery and energy efficiency improvement in China’s iron and steel industry," Applied Energy, Elsevier, vol. 191(C), pages 502-520.
    11. Chen, Lingen & Li, Ye & Sun, Fengrui & Wu, Chih, 2004. "Power optimization of open-cycle regenerator gas-turbine power-plants," Applied Energy, Elsevier, vol. 78(2), pages 199-218, June.
    12. Guo, Z.C. & Fu, Z.X., 2010. "Current situation of energy consumption and measures taken for energy saving in the iron and steel industry in China," Energy, Elsevier, vol. 35(11), pages 4356-4360.
    13. Mert, Mehmet Selçuk & Dilmaç, Ömer Faruk & Özkan, Semra & Karaca, Fatma & Bolat, Esen, 2012. "Exergoeconomic analysis of a cogeneration plant in an iron and steel factory," Energy, Elsevier, vol. 46(1), pages 78-84.
    14. Michaelis, Peter & Jackson, Tim & Clift, Roland, 1998. "Exergy analysis of the life cycle of steel," Energy, Elsevier, vol. 23(3), pages 213-220.
    15. Lu, Hongyou & Price, Lynn & Zhang, Qi, 2016. "Capturing the invisible resource: Analysis of waste heat potential in Chinese industry," Applied Energy, Elsevier, vol. 161(C), pages 497-511.
    16. Gonca, Guven, 2017. "Exergetic and ecological performance analyses of a gas turbine system with two intercoolers and two re-heaters," Energy, Elsevier, vol. 124(C), pages 579-588.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Chen, Lingen & Shi, Shuangshuang & Ge, Yanlin & Feng, Huijun, 2023. "Performance optimization of diffusive mass transfer law irreversible isothermal chemical pump," Energy, Elsevier, vol. 263(PC).
    2. Fershalov, A. Yu & Fershalov, Yu. Ya & Fershalov, M. Yu, 2021. "Principles of designing gas microturbine stages," Energy, Elsevier, vol. 218(C).
    3. Chen, Lingen & Shi, Shuangshuang & Ge, Yanlin & Feng, Huijun, 2023. "Power density performances and multi-objective optimizations for an irreversible Otto cycle with five specific heat models of working fluid," Energy, Elsevier, vol. 282(C).
    4. Szega, Marcin & Żymełka, Piotr & Janda, Tomasz, 2022. "Improving the accuracy of electricity and heat production forecasting in a supervision computer system of a selected gas-fired CHP plant operation," Energy, Elsevier, vol. 239(PE).
    5. Lingen Chen & Kang Ma & Huijun Feng & Yanlin Ge, 2020. "Optimal Configuration of a Gas Expansion Process in a Piston-Type Cylinder with Generalized Convective Heat Transfer Law," Energies, MDPI, vol. 13(12), pages 1-20, June.
    6. Chen, Lingen & Xia, Shaojun, 2022. "Maximizing power of irreversible multistage chemical engine with linear mass transfer law using HJB theory," Energy, Elsevier, vol. 261(PB).
    7. Zhang, Yuanzhe & Liu, Pei & Li, Zheng, 2023. "Gas turbine off-design behavior modelling and operation windows analysis under different ambient conditions," Energy, Elsevier, vol. 262(PA).
    8. Han, Zhiyue & Wang, Wenjie & Du, Zhiming & Zhang, Yupeng & Yu, Yue, 2021. "Self-heating inflatable lifejacket using gas generating agent as energy source," Energy, Elsevier, vol. 224(C).
    9. Sai, Wei & Pan, Zehua & Liu, Siyu & Jiao, Zhenjun & Zhong, Zheng & Miao, Bin & Chan, Siew Hwa, 2023. "Event-driven forecasting of wholesale electricity price and frequency regulation price using machine learning algorithms," Applied Energy, Elsevier, vol. 352(C).
    10. Jin, Qinglong & Xia, Shaojun & Chen, Lingen, 2023. "A modified recompression S–CO2 Brayton cycle and its thermodynamic optimization," Energy, Elsevier, vol. 263(PE).
    11. Chenqi Tang & Lingen Chen & Huijun Feng & Wenhua Wang & Yanlin Ge, 2020. "Power Optimization of a Modified Closed Binary Brayton Cycle with Two Isothermal Heating Processes and Coupled to Variable-Temperature Reservoirs," Energies, MDPI, vol. 13(12), pages 1-21, June.
    12. Shuangshuang Shi & Yanlin Ge & Lingen Chen & Huijun Feng, 2021. "Performance Optimizations with Single-, Bi-, Tri-, and Quadru-Objective for Irreversible Atkinson Cycle with Nonlinear Variation of Working Fluid’s Specific Heat," Energies, MDPI, vol. 14(14), pages 1-23, July.
    13. Chen, Lingen & Xia, Shaojun, 2022. "Maximizing power output of endoreversible non-isothermal chemical engine via linear irreversible thermodynamics," Energy, Elsevier, vol. 255(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Meng, Fankai & Chen, Lingen & Feng, Yuanli & Xiong, Bing, 2017. "Thermoelectric generator for industrial gas phase waste heat recovery," Energy, Elsevier, vol. 135(C), pages 83-90.
    2. An, Runying & Yu, Biying & Li, Ru & Wei, Yi-Ming, 2018. "Potential of energy savings and CO2 emission reduction in China’s iron and steel industry," Applied Energy, Elsevier, vol. 226(C), pages 862-880.
    3. Liu, Yan & Yang, Jian & Wang, Jin & Cheng, Zhi-long & Wang, Qiu-wang, 2014. "Energy and exergy analysis for waste heat cascade utilization in sinter cooling bed," Energy, Elsevier, vol. 67(C), pages 370-380.
    4. Aghaei, Ali Tavakkol & Saray, Rahim Khoshbakhti, 2021. "Optimization of a combined cooling, heating, and power (CCHP) system with a gas turbine prime mover: A case study in the dairy industry," Energy, Elsevier, vol. 229(C).
    5. Chen, Lingen & Lorenzini, Giulio, 2023. "Heating load, COP and exergetic efficiency optimizations for TEG-TEH combined thermoelectric device with Thomson effect and external heat transfer," Energy, Elsevier, vol. 270(C).
    6. Liu, Xiong & Chen, Lingen & Feng, Huijun & Qin, Xiaoyong & Sun, Fengrui, 2016. "Constructal design of a blast furnace iron-making process based on multi-objective optimization," Energy, Elsevier, vol. 109(C), pages 137-151.
    7. Domínguez, Adriana & Valero, Alicia & Valero, Antonio, 2013. "Exergy accounting applied to metallurgical systems: The case of nickel processing," Energy, Elsevier, vol. 62(C), pages 37-45.
    8. Miao, Zhuang & Meng, Xiangning & Zhou, Sen & Zhu, Miaoyong, 2020. "Thermo-mechanical analysis on thermoelectric legs arrangement of thermoelectric modules," Renewable Energy, Elsevier, vol. 147(P1), pages 2272-2278.
    9. Lin, Yuancheng & Chong, Chin Hao & Ma, Linwei & Li, Zheng & Ni, Weidou, 2022. "Quantification of waste heat potential in China: A top-down Societal Waste Heat Accounting Model," Energy, Elsevier, vol. 261(PB).
    10. Herbes, Carsten & Halbherr, Verena & Braun, Lorenz, 2018. "Factors influencing prices for heat from biogas plants," Applied Energy, Elsevier, vol. 221(C), pages 308-318.
    11. Sinha, Rakesh Kumar & Chaturvedi, Nitin Dutt, 2019. "A review on carbon emission reduction in industries and planning emission limits," Renewable and Sustainable Energy Reviews, Elsevier, vol. 114(C), pages 1-1.
    12. Song Lv & Zuoqin Qian & Dengyun Hu & Xiaoyuan Li & Wei He, 2020. "A Comprehensive Review of Strategies and Approaches for Enhancing the Performance of Thermoelectric Module," Energies, MDPI, vol. 13(12), pages 1-24, June.
    13. Shuangping Wu & Anjun Xu, 2021. "Calculation Method of Energy Saving in Process Engineering: A Case Study of Iron and Steel Production Process," Energies, MDPI, vol. 14(18), pages 1-15, September.
    14. Li, Zhaoling & Dai, Hancheng & Song, Junnian & Sun, Lu & Geng, Yong & Lu, Keyu & Hanaoka, Tatsuya, 2019. "Assessment of the carbon emissions reduction potential of China's iron and steel industry based on a simulation analysis," Energy, Elsevier, vol. 183(C), pages 279-290.
    15. Wu, Junnian & Pu, Guangying & Guo, Yan & Lv, Jingwen & Shang, Jiangwei, 2018. "Retrospective and prospective assessment of exergy, life cycle carbon emissions, and water footprint for coking network evolution in China," Applied Energy, Elsevier, vol. 218(C), pages 479-493.
    16. Chen, Lingen & Liu, Xiaowei & Wu, Feng & Xia, Shaojun & Feng, Huijun, 2020. "Exergy-based ecological optimization of an irreversible quantum Carnot heat pump with harmonic oscillators," Physica A: Statistical Mechanics and its Applications, Elsevier, vol. 537(C).
    17. Wu, Jing-yi & Wang, Jia-long & Li, Sheng, 2012. "Multi-objective optimal operation strategy study of micro-CCHP system," Energy, Elsevier, vol. 48(1), pages 472-483.
    18. Liu, Shangwei & Tian, Xin & Cai, Wenjia & Chen, Weiqiang & Wang, Yafei, 2018. "How the transitions in iron and steel and construction material industries impact China’s CO2 emissions: Comprehensive analysis from an inter-sector linked perspective," Applied Energy, Elsevier, vol. 211(C), pages 64-75.
    19. Freschi, F. & Giaccone, L. & Lazzeroni, P. & Repetto, M., 2013. "Economic and environmental analysis of a trigeneration system for food-industry: A case study," Applied Energy, Elsevier, vol. 107(C), pages 157-172.
    20. Wu, Ya & Su, JingRong & Li, Ke & Sun, Chuanwang, 2019. "Comparative study on power efficiency of China's provincial steel industry and its influencing factors," Energy, Elsevier, vol. 175(C), pages 1009-1020.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:203:y:2020:i:c:s0360544220308987. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.