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Hardware in the loop test bench using Modelica: A platform to test and improve the control of heating systems

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  • Tejeda De La Cruz, Alberto
  • Riviere, Philippe
  • Marchio, Dominique
  • Cauret, Odile
  • Milu, Anamaria

Abstract

HVAC manufacturers make important investments to develop more efficient technologies for space heating (SH) and domestic hot water generation (DHW). Among these technologies, this article focuses on Double service air-to-water-heat-pumps (AWHP). The control of AWHP strongly impacts their performances, so that manufacturers of AWHP need to optimize the control of their systems to increase their performances. This paper presents the implementation of a Hardware-In-the-Loop – HIL – real time simulation test bench for AWHP. The new test bench proposed uses real weather conditions and simulates building’s and occupants’ response thanks to a virtual model. This test bench allows R&D departments and manufacturers to test several heating systems in parallel as well as different control options. It may also limit the need for field testing. It thus has the potential to reduce the cost and time required for AWHP development-to-market process. The test bench presented in this paper is used for a specific AWHP and a typical building in France. The analysis of the impact of the heat pump’s control on the system dynamics and on the indoor thermal comfort enables to highlight control issues related to the heating curve, the DHW management and the defrost process of AWHP. Optimized control parameters throughout time are proposed in view of reaching lower consumption and better performances. This case study shows the potential of the HIL test benches for manufacturers to optimize the development of their products controls.

Suggested Citation

  • Tejeda De La Cruz, Alberto & Riviere, Philippe & Marchio, Dominique & Cauret, Odile & Milu, Anamaria, 2017. "Hardware in the loop test bench using Modelica: A platform to test and improve the control of heating systems," Applied Energy, Elsevier, vol. 188(C), pages 107-120.
    • Handle: RePEc:eee:appene:v:188:y:2017:i:c:p:107-120
    DOI: 10.1016/j.apenergy.2016.11.092
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    1. Menegon, Diego & Persson, Tomas & Haberl, Robert & Bales, Chris & Haller, Michel, 2020. "Direct characterisation of the annual performance of solar thermal and heat pump systems using a six-day whole system test," Renewable Energy, Elsevier, vol. 146(C), pages 1337-1353.
    2. Carroll, P. & Chesser, M. & Lyons, P., 2020. "Air Source Heat Pumps field studies: A systematic literature review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 134(C).
    3. Anna Vannahme & Jonas Busch & Mathias Ehrenwirth & Tobias Schrag, 2023. "Experimental Study of District Heating Substations in a Hardware-in-the-Loop Test Rig," Resources, MDPI, vol. 12(4), pages 1-13, March.
    4. Haase, Patrick & Thomas, Bernd, 2021. "Test and optimization of a control algorithm for demand-oriented operation of CHP units using hardware-in-the-loop," Applied Energy, Elsevier, vol. 294(C).
    5. Paolo Conti & Carlo Bartoli & Alessandro Franco & Daniele Testi, 2020. "Experimental Analysis of an Air Heat Pump for Heating Service Using a “Hardware-In-The-Loop” System," Energies, MDPI, vol. 13(17), pages 1-18, September.

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