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Joint optimisation of order batching and picker routing in the online retailer’s warehouse in China

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  • Jianbin Li
  • Rihuan Huang
  • James B. Dai

Abstract

Order picking is the core of warehouse operations and considerable researches have been conducted on improving its efficiency. In this paper, we aim at the joint optimisation of order batching and picker routing based on a famous and typical online retailer of China, which mainly focuses on fast-moving consumer goods. An integer programming is formulated to minimise the total travelling distance involving with order batching and picker routing. In the stage of order batching, an effective batching procedure based on similarity coefficient which is measured by overlapping channels between orders is proposed. In the stage of picker routing, an improved ant colony optimisation algorithm with local search is proposed. Based on those simulated orders generated by actual transaction data, numerical experiments are conducted to verify the performance of the algorithm we proposed. Results show that the proposed joint optimisation algorithm has potential advantages under various order sizes and order structures, which implies that it is effective and efficient particularly in the online retailing of fast-moving consumer goods.

Suggested Citation

  • Jianbin Li & Rihuan Huang & James B. Dai, 2017. "Joint optimisation of order batching and picker routing in the online retailer’s warehouse in China," International Journal of Production Research, Taylor & Francis Journals, vol. 55(2), pages 447-461, January.
    • Handle: RePEc:taf:tprsxx:v:55:y:2017:i:2:p:447-461
    DOI: 10.1080/00207543.2016.1187313
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    Citations

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    Cited by:

    1. Boysen, Nils & de Koster, René & Weidinger, Felix, 2019. "Warehousing in the e-commerce era: A survey," European Journal of Operational Research, Elsevier, vol. 277(2), pages 396-411.
    2. Onal, Sevilay & Zhu, Wen & Das, Sanchoy, 2023. "Order picking heuristics for online order fulfillment warehouses with explosive storage," International Journal of Production Economics, Elsevier, vol. 256(C).
    3. Fangyu Chen & Gangyan Xu & Yongchang Wei, 2019. "An Integrated Metaheuristic Routing Method for Multiple-Block Warehouses with Ultranarrow Aisles and Access Restriction," Complexity, Hindawi, vol. 2019, pages 1-14, June.
    4. Zhong, Shuya & Giannikas, Vaggelis & Merino, Jorge & McFarlane, Duncan & Cheng, Jun & Shao, Wei, 2022. "Evaluating the benefits of picking and packing planning integration in e-commerce warehouses," European Journal of Operational Research, Elsevier, vol. 301(1), pages 67-81.
    5. Dobromir Herzog, 2021. "Human factor aspects in information security management in the traditional IT and cloud computing models," Operations Research and Decisions, Wroclaw University of Science and Technology, Faculty of Management, vol. 31(2), pages 93-108.
    6. Anderson Rogério Faia Pinto & Marcelo Seido Nagano, 2020. "Genetic algorithms applied to integration and optimization of billing and picking processes," Journal of Intelligent Manufacturing, Springer, vol. 31(3), pages 641-659, March.
    7. Ahmad Ebrahimi & Hyun-woo Jeon & Sang-yeop Jung, 2023. "Improving Energy Consumption and Order Tardiness in Picker-to-Part Warehouses with Electric Forklifts: A Comparison of Four Evolutionary Algorithms," Sustainability, MDPI, vol. 15(13), pages 1-28, July.
    8. Zhang, Jingran & Onal, Sevilay & Das, Sanchoy, 2020. "The dynamic stocking location problem – Dispersing inventory in fulfillment warehouses with explosive storage," International Journal of Production Economics, Elsevier, vol. 224(C).
    9. Ardjmand, Ehsan & Shakeri, Heman & Singh, Manjeet & Sanei Bajgiran, Omid, 2018. "Minimizing order picking makespan with multiple pickers in a wave picking warehouse," International Journal of Production Economics, Elsevier, vol. 206(C), pages 169-183.
    10. Gamarra Caio Jorge & Sampaio Mauro & Lima Fábio, 2024. "Optimising picking operations in distribution centres: a simulation and algorithm-based approach for travel distance reduction," Engineering Management in Production and Services, Sciendo, vol. 16(3), pages 98-114.
    11. Shandong Mou, 2022. "Integrated Order Picking and Multi-Skilled Picker Scheduling in Omni-Channel Retail Stores," Mathematics, MDPI, vol. 10(9), pages 1-19, April.
    12. Fangyu Chen & Yongchang Wei & Hongwei Wang, 2018. "A heuristic based batching and assigning method for online customer orders," Flexible Services and Manufacturing Journal, Springer, vol. 30(4), pages 640-685, December.
    13. Masae, Makusee & Glock, Christoph H. & Vichitkunakorn, Panupong, 2021. "A method for efficiently routing order pickers in the leaf warehouse," International Journal of Production Economics, Elsevier, vol. 234(C).
    14. Guo, Xiaolong & Chen, Ran & Du, Shaofu & Yu, Yugang, 2021. "Storage assignment for newly arrived items in forward picking areas with limited open locations," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 151(C).
    15. Çağla Cergibozan & A. Serdar Tasan, 2022. "Genetic algorithm based approaches to solve the order batching problem and a case study in a distribution center," Journal of Intelligent Manufacturing, Springer, vol. 33(1), pages 137-149, January.
    16. Rajabighamchi, Farzaneh & van Hoesel, Stan & Defryn, Christof, 2023. "Graph reduction for the planar Travelling Salesman Problem," Research Memorandum 004, Maastricht University, Graduate School of Business and Economics (GSBE).
    17. Wenquan Dong & Mingzhou Jin & Yanyan Wang & Peter Kelle, 2021. "Retrieval scheduling in crane-based 3D automated retrieval and storage systems with shuttles," Annals of Operations Research, Springer, vol. 302(1), pages 111-135, July.
    18. Yang, Peng & Zhao, Zhijie & Guo, Huijie, 2020. "Order batch picking optimization under different storage scenarios for e-commerce warehouses," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 136(C).
    19. Jose Alejandro Cano & Pablo Cortés & Jesús Muñuzuri & Alexander Correa-Espinal, 2023. "Solving the picker routing problem in multi-block high-level storage systems using metaheuristics," Flexible Services and Manufacturing Journal, Springer, vol. 35(2), pages 376-415, June.
    20. Xie, Lin & Li, Hanyi & Luttmann, Laurin, 2023. "Formulating and solving integrated order batching and routing in multi-depot AGV-assisted mixed-shelves warehouses," European Journal of Operational Research, Elsevier, vol. 307(2), pages 713-730.

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