IDEAS home Printed from https://ideas.repec.org/a/spr/ijsaem/v16y2025i1d10.1007_s13198-024-02613-3.html
   My bibliography  Save this article

A new model to design a product under redundancy allocation problem and MCDM

Author

Listed:
  • Pardis Roozkhosh

    (Ferdowsi University of Mashhad)

  • Vahideh Bafandegan Emroozi

    (Ferdowsi University of Mashhad)

  • Azam Modares

    (Ferdowsi University of Mashhad)

Abstract

A critical issue in product design is ensuring high system reliability while meeting significant criteria. Therefore, considering key factors is of vital importance in product design. Since product design involves multiple criteria, it is important to use multi-criteria decision-making (MCDM) techniques to make informed decisions. MCDM enables designers to select the best design for products. Additionally, product reliability must be considered a design factor in all industries. This paper utilizes the redundancy allocation problem (RAP) to optimize the system’s reliability and proposes a new model for improving product design. This approach applies the Best Worst Method to rank criteria and the Technique for Order of Preference by Similarity to Ideal Solution to rank the components of the product. The weights of the components are then applied as inputs to the proposed model. The objectives of this model are to maximize reliability using RAP and to maximize the weight value of components by considering their priorities. The goal is to determine the optimal number of components in each subsystem. Since RAP is an NP-hard class of optimization problem with no efficient classical algorithm to solve it in polynomial time, a genetic algorithm is used to solve the formulated problem. This study employs products from an aircraft parts design company as an empirical case. The results verify that the designed model significantly improves product design.

Suggested Citation

  • Pardis Roozkhosh & Vahideh Bafandegan Emroozi & Azam Modares, 2025. "A new model to design a product under redundancy allocation problem and MCDM," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 16(1), pages 38-58, January.
    • Handle: RePEc:spr:ijsaem:v:16:y:2025:i:1:d:10.1007_s13198-024-02613-3
    DOI: 10.1007/s13198-024-02613-3
    as

    Download full text from publisher

    File URL: http://link.springer.com/10.1007/s13198-024-02613-3
    File Function: Abstract
    Download Restriction: Access to the full text of the articles in this series is restricted.
    File URL: https://libkey.io/10.1007/s13198-024-02613-3?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Sajjad Rahmanzadeh & Mir Saman Pishvaee & Mohammad Reza Rasouli, 2020. "Integrated innovative product design and supply chain tactical planning within a blockchain platform," International Journal of Production Research, Taylor & Francis Journals, vol. 58(7), pages 2242-2262, April.
    2. Alan Hawkes & Lirong Cui & Zhihua Zheng, 2011. "Modeling the evolution of system reliability performance under alternative environments," IISE Transactions, Taylor & Francis Journals, vol. 43(11), pages 761-772.
    3. Saeedeh Bazari & Alireza Pooya & Omid Soleimani Fard & Pardis Roozkhosh, 2023. "Modeling and solving the problem of scheduling university exams in terms of new constraints on the conflicts of professors' exams and the concurrence of exams with common questions," OPSEARCH, Springer;Operational Research Society of India, vol. 60(2), pages 877-915, June.
    4. Aijun Liu & Yaxuan Xiao & Xiaohui Ji & Kai Wang & Sang-Bing Tsai & Hui Lu & Jinshi Cheng & Xinjun Lai & Jiangtao Wang, 2018. "A Novel Two-Stage Integrated Model for Supplier Selection of Green Fresh Product," Sustainability, MDPI, vol. 10(7), pages 1-23, July.
    5. Jinsen Zhuang & Xiaohu Li, 2015. "Allocating Redundancies to k-out-of-n Systems with Independent and Heterogeneous Components," Communications in Statistics - Theory and Methods, Taylor & Francis Journals, vol. 44(24), pages 5109-5119, December.
    6. Zhang, Jianchun & Li, Lei & Chen, Zhiwei, 2021. "Strength–redundancy allocation problem using artificial bee colony algorithm for multi-state systems," Reliability Engineering and System Safety, Elsevier, vol. 209(C).
    7. Zhang, Zixuan & Yang, Lin & Xu, Youwei & Zhu, Ran & Cao, Yining, 2023. "A novel reliability redundancy allocation problem formulation for complex systems," Reliability Engineering and System Safety, Elsevier, vol. 239(C).
    8. Ling, Xiaoliang & Wei, Yinzhao & Si, Shubin, 2019. "Reliability optimization of k-out-of-n system with random selection of allocative components," Reliability Engineering and System Safety, Elsevier, vol. 186(C), pages 186-193.
    9. Ouyang, Zhiyuan & Liu, Yu & Ruan, Sheng-Jia & Jiang, Tao, 2019. "An improved particle swarm optimization algorithm for reliability-redundancy allocation problem with mixed redundancy strategy and heterogeneous components," Reliability Engineering and System Safety, Elsevier, vol. 181(C), pages 62-74.
    10. Levitin, Gregory & Amari, Suprasad V., 2009. "Optimal load distribution in series–parallel systems," Reliability Engineering and System Safety, Elsevier, vol. 94(2), pages 254-260.
    11. Kim, Heungseob, 2018. "Maximization of system reliability with the consideration of component sequencing," Reliability Engineering and System Safety, Elsevier, vol. 170(C), pages 64-72.
    12. Tavakkoli-Moghaddam, R. & Safari, J. & Sassani, F., 2008. "Reliability optimization of series-parallel systems with a choice of redundancy strategies using a genetic algorithm," Reliability Engineering and System Safety, Elsevier, vol. 93(4), pages 550-556.
    13. Mostafa Abouei Ardakan & Mohammad Sima & Ali Zeinal Hamadani & David W. Coit, 2016. "A novel strategy for redundant components in reliability--redundancy allocation problems," IISE Transactions, Taylor & Francis Journals, vol. 48(11), pages 1043-1057, November.
    14. Guilani, Pardis Pourkarim & Juybari, Mohammad N. & Ardakan, Mostafa Abouei & Kim, Heungseob, 2020. "Sequence optimization in reliability problems with a mixed strategy and heterogeneous backup scheme," Reliability Engineering and System Safety, Elsevier, vol. 193(C).
    15. Ha, Chunghun & Kuo, Way, 2006. "Reliability redundancy allocation: An improved realization for nonconvex nonlinear programming problems," European Journal of Operational Research, Elsevier, vol. 171(1), pages 24-38, May.
    16. Rebello, Sinda & Yu, Hongyang & Ma, Lin, 2018. "An integrated approach for system functional reliability assessment using Dynamic Bayesian Network and Hidden Markov Model," Reliability Engineering and System Safety, Elsevier, vol. 180(C), pages 124-135.
    17. Rezaei, Jafar, 2015. "Best-worst multi-criteria decision-making method," Omega, Elsevier, vol. 53(C), pages 49-57.
    18. Min Gong & Hanlin Liu & Rui Peng, 2020. "Redundancy allocation of mixed warm and cold standby components in repairable K-out-of-N systems," Journal of Risk and Reliability, , vol. 234(5), pages 696-707, October.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Zaretalab, Arash & Sharifi, Mani & Guilani, Pedram Pourkarim & Taghipour, Sharareh & Niaki, Seyed Taghi Akhavan, 2022. "A multi-objective model for optimizing the redundancy allocation, component supplier selection, and reliable activities for multi-state systems," Reliability Engineering and System Safety, Elsevier, vol. 222(C).
    2. Mohammad N. Juybari & Pardis Pourkarim Guilani & Mostafa Abouei Ardakan, 2022. "Bi-objective sequence optimization in reliability problems with a matrix-analytic approach," Annals of Operations Research, Springer, vol. 312(1), pages 275-304, May.
    3. Guilani, Pardis Pourkarim & Juybari, Mohammad N. & Ardakan, Mostafa Abouei & Kim, Heungseob, 2020. "Sequence optimization in reliability problems with a mixed strategy and heterogeneous backup scheme," Reliability Engineering and System Safety, Elsevier, vol. 193(C).
    4. Zhang, Hanxiao & Sun, Muxia & Li, Yan-Fu, 2022. "Reliability–redundancy allocation problem in multi-state flow network: Minimal cut-based approximation scheme," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    5. Guilani, Pardis Pourkarim & Ardakan, Mostafa Abouei & Dobani, Ehsan Ramezani, 2022. "Optimal component sequence in heterogeneous 1-out-of-N mixed RRAPs," Reliability Engineering and System Safety, Elsevier, vol. 217(C).
    6. Zhang, Jinchun & Lv, Hang & Hou, Jinxiu, 2023. "A novel general model for RAP and RRAP optimization of k-out-of-n:G systems with mixed redundancy strategy," Reliability Engineering and System Safety, Elsevier, vol. 229(C).
    7. Li, Shuai & Chi, Xuefen & Yu, Baozhu, 2022. "An improved particle swarm optimization algorithm for the reliability–redundancy allocation problem with global reliability," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    8. Soheil Azizi & Milad Mohammadi, 2023. "Strategy selection for multi-objective redundancy allocation problem in a k-out-of-n system considering the mean time to failure," OPSEARCH, Springer;Operational Research Society of India, vol. 60(2), pages 1021-1044, June.
    9. Ardakan, Mostafa Abouei & Amini, Hanieh & Juybari, Mohammad N., 2022. "Prescheduled switching time: A new strategy for systems with standby components," Reliability Engineering and System Safety, Elsevier, vol. 218(PB).
    10. Liu, Baoliang & Wen, Yanqing & Qiu, Qingan & Shi, Haiyan & Chen, Jianhui, 2022. "Reliability analysis for multi-state systems under K-mixed redundancy strategy considering switching failure," Reliability Engineering and System Safety, Elsevier, vol. 228(C).
    11. Peiravi, Abdossaber & Ardakan, Mostafa Abouei & Zio, Enrico, 2020. "A new Markov-based model for reliability optimization problems with mixed redundancy strategy," Reliability Engineering and System Safety, Elsevier, vol. 201(C).
    12. Wang, Wei & Lin, Mingqiang & Fu, Yongnian & Luo, Xiaoping & Chen, Hanghang, 2020. "Multi-objective optimization of reliability-redundancy allocation problem for multi-type production systems considering redundancy strategies," Reliability Engineering and System Safety, Elsevier, vol. 193(C).
    13. Dobani, Ehsan Ramezani & Ardakan, Mostafa Abouei & Davari-Ardakani, Hamed & Juybari, Mohammad N., 2019. "RRAP-CM: A new reliability-redundancy allocation problem with heterogeneous components," Reliability Engineering and System Safety, Elsevier, vol. 191(C).
    14. Hsieh, Tsung-Jung, 2021. "Component mixing with a cold standby strategy for the redundancy allocation problem," Reliability Engineering and System Safety, Elsevier, vol. 206(C).
    15. Ardakan, Mostafa Abouei & Talkhabi, Sajjad & Juybari, Mohammad N., 2022. "Optimal activation order vs. redundancy strategies in reliability optimization problems," Reliability Engineering and System Safety, Elsevier, vol. 217(C).
    16. Zhou, Jianxiong & Wei, Shanbi & Chai, Yi, 2021. "Using improved dynamic Bayesian networks in reliability evaluation for flexible test system of aerospace pyromechanical device products," Reliability Engineering and System Safety, Elsevier, vol. 210(C).
    17. Reihaneh, Mohammad & Abouei Ardakan, Mostafa & Eskandarpour, Majid, 2022. "An exact algorithm for the redundancy allocation problem with heterogeneous components under the mixed redundancy strategy," European Journal of Operational Research, Elsevier, vol. 297(3), pages 1112-1125.
    18. Sedaghat, Niloofar & Ardakan, Mostafa Abouei, 2021. "G-mixed: A new strategy for redundant components in reliability optimization problems," Reliability Engineering and System Safety, Elsevier, vol. 216(C).
    19. Young Woong Park, 2020. "MILP Models for Complex System Reliability Redundancy Allocation with Mixed Components," INFORMS Journal on Computing, INFORMS, vol. 32(3), pages 600-619, July.
    20. Mohammad N Juybari & Mostafa Abouei Ardakan & Hamed Davari-Ardakani, 2019. "A penalty-guided fractal search algorithm for reliability–redundancy allocation problems with cold-standby strategy," Journal of Risk and Reliability, , vol. 233(5), pages 775-790, October.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:spr:ijsaem:v:16:y:2025:i:1:d:10.1007_s13198-024-02613-3. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Sonal Shukla or Springer Nature Abstracting and Indexing (email available below). General contact details of provider: http://www.springer.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.