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Stencil-Printed Scalable Radial Thermoelectric Device Using Sustainable Manufacturing Methods

Author

Listed:
  • Eunhwa Jang

    (Department of Mechanical Engineering, University of Maryland Baltimore County, 1000 Hilltop Circle, Baltimore, MD 21250, USA)

  • Rohan B. Ambade

    (Advanced Research & Innovation Center, Aerospace Engineering, Khalifa University of Science & Technology, Abu Dhabi 127788, United Arab Emirates
    Department of Aerospace Engineering, Khalifa University of Science & Technology, Abu Dhabi 127788, United Arab Emirates)

  • Priyanshu Banerjee

    (Department of Mechanical Engineering, University of Maryland Baltimore County, 1000 Hilltop Circle, Baltimore, MD 21250, USA)

  • L. D. Timmie Topoleski

    (Department of Mechanical Engineering, University of Maryland Baltimore County, 1000 Hilltop Circle, Baltimore, MD 21250, USA)

  • Deepa Madan

    (Department of Mechanical Engineering, University of Maryland Baltimore County, 1000 Hilltop Circle, Baltimore, MD 21250, USA)

Abstract

In this study, we used n-chitosan-Bi 2 Te 2.7 Se 0.3 and p-chitosan-Bi 0.5 Sb 1.5 Te 3 composite inks to print a circular thermoelectric generator (TEG) device using a low-energy-input curing method. Thermoelectric (TE) composite films were fabricated using varying sizes of thermoelectric particles and a small chitosan binder (0.05 wt. %). The particles and binder were hot pressed at an applied pressure of 200 MPa and cured at 200 °C for 30 min. We achieved ZT of 0.35 for the n-type and 0.7 for the p-type TE composite films measured at room temperature. A radial TEG was fabricated using the best-performing n-type and p-type composite inks and achieved a power output of 87 µW and a power density of 727 µW/cm 2 at a temperature difference of 35 K; these are among the best-reported values for printed TEG devices. Using a low-energy-input fabrication method, we eliminated the need for high-temperature and long-duration curing processes to fabricate printing devices. Thus, we envisage that the low-energy-input curing process and cost-effective printable strategy presented in this work pave the way for sustainable manufacturing of large-scale energy harvesting TEG devices.

Suggested Citation

  • Eunhwa Jang & Rohan B. Ambade & Priyanshu Banerjee & L. D. Timmie Topoleski & Deepa Madan, 2024. "Stencil-Printed Scalable Radial Thermoelectric Device Using Sustainable Manufacturing Methods," Sustainability, MDPI, vol. 16(9), pages 1-11, April.
    • Handle: RePEc:gam:jsusta:v:16:y:2024:i:9:p:3560-:d:1381774
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    References listed on IDEAS

    as
    1. Lu, Zhisong & Zhang, Huihui & Mao, Cuiping & Li, Chang Ming, 2016. "Silk fabric-based wearable thermoelectric generator for energy harvesting from the human body," Applied Energy, Elsevier, vol. 164(C), pages 57-63.
    2. Madan, Deepa & Wang, Zuoqian & Wright, Paul K. & Evans, James W., 2015. "Printed flexible thermoelectric generators for use on low levels of waste heat," Applied Energy, Elsevier, vol. 156(C), pages 587-592.
    3. Yuan, Zicheng & Tang, Xiaobin & Xu, Zhiheng & Li, Junqin & Chen, Wang & Liu, Kai & Liu, Yunpeng & Zhang, Zhengrong, 2018. "Screen-printed radial structure micro radioisotope thermoelectric generator," Applied Energy, Elsevier, vol. 225(C), pages 746-754.
    4. Jang, Eunhwa & Banerjee, Priyanshu & Huang, Jiyuan & Madan, Deepa, 2021. "High performance scalable and cost-effective thermoelectric devices fabricated using energy efficient methods and naturally occuring materials," Applied Energy, Elsevier, vol. 294(C).
    Full references (including those not matched with items on IDEAS)

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