Analysis of Waste Tire Particle Movement in a Single Horizontal-Axis Stirred Reactor Based on the Eulerian Discrete Element Method

The pyrolysis of waste tires has been considered a potential sustainable solution in light of escalating carbon dioxide emissions. Nevertheless, current research indicates a lack of comprehensive understanding regarding the movement of waste tire particles in a single horizontal-axis stirred pyrolysis reactor. This study employed EDEM 2021.2 software to perform comprehensive numerical simulations of a single horizontal-axis stirred pyrolysis reactor, examining the impact of three main production factors—particle size, feed rate, and central axis speed—on particle motion. By acquiring contact data between particles and reactor walls, we illustrated the persistent motion of particles during the operation of the equipment. The research findings suggest that with the rise in rotational speed, there is a corresponding increase in particle accumulation. In high-speed conditions, the interaction between particles and the reactor wall is intensified. The contact level increased by 15.54% (at 3 r/min) and 25.66% (at 5 r/min) with the rise in rotational speed. Furthermore, at an identical rotational speed, the interaction between the larger particle group and the wall surpassed that of the smaller particle group. Doubling the feed rate led to a reduction of over 10% in the contact level between particles and the reaction wall at varying speeds. Through a thorough analysis of various factors influencing particle motion, our objective is to elucidate the motion traits of particles in the reactor, offering crucial theoretical direction and technical assistance to enhance production efficiency and ensure the secure and steady operation of pyrolysis reactors.