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Properties of Fired Bricks Incorporating TFT-LCD Waste Glass Powder with Reservoir Sediments

Author

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  • Chao-Wei Tang

    (Department of Civil Engineering & Geomatics, Cheng Shiu University, No. 840, Chengcing Rd., Niaosong District, Kaohsiung 83347, Taiwan)

Abstract

In view of increasing concerns over nonrenewable resource depletion and waste management, this study aimed to apply the Taguchi optimization technique to determine the process conditions for producing bricks by incorporating thin-film transition liquid crystal display (TFT-LCD) waste glass powder with reservoir sediments. An orthogonal array L 16 (4 5 ) was adopted, which consisted of five controllable four-level factors (i.e., cullet content, drying method, preheat time, sintering temperature, and error). Moreover, the analysis of variance method was used to explore the effects of the experimental factors on the density, water absorption, shrinkage ratio, loss on ignition, porosity, and compressive strength of the fired bricks. The microstructures of the fired specimens were investigated by scanning electron microscopy. Then, large-scale production techniques for fired bricks containing recycled TFT-LCD glass cullet and reservoir sediments were developed in a commercially available tunnel kiln. The test results showed that the structure of the fired specimen was loose at a sintering temperature ranging from 900 to 950 °C. However, the fired specimen showed a significant densification at the sintering temperature of 1050 °C. In addition, the Taguchi method was found to be a feasible approach for optimizing the process condition of bricks using recycled TFT-LCD glass cullet and reservoir sediments and it significantly reduced the number of tests. Further, the characteristics of fired bricks developed in the tunnel kiln were in compliance with Chinese National Standards class Ι building bricks criteria.

Suggested Citation

  • Chao-Wei Tang, 2018. "Properties of Fired Bricks Incorporating TFT-LCD Waste Glass Powder with Reservoir Sediments," Sustainability, MDPI, vol. 10(7), pages 1-18, July.
    • Handle: RePEc:gam:jsusta:v:10:y:2018:i:7:p:2503-:d:158428
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    References listed on IDEAS

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    Cited by:

    1. Xin, Yuecheng & Robert, Dilan & Mohajerani, Abbas & Tran, Phuong & Pramanik, Biplob Kumar, 2023. "Energy efficiency of waste reformed fired clay bricks-from manufacturing to post application," Energy, Elsevier, vol. 282(C).
    2. How-Ji Chen & Hsuan-Chung Lin & Chao-Wei Tang, 2021. "Application of the Taguchi Method for Optimizing the Process Parameters of Producing Controlled Low-Strength Materials by Using Dimension Stone Sludge and Lightweight Aggregates," Sustainability, MDPI, vol. 13(10), pages 1-27, May.
    3. Md. Shafiquzzaman & Saad Mohammed A. Alqarawi & Husnain Haider & Md. Rafiquzzaman & Meshal Almoshaogeh & Fawaz Alharbi & Yassine EL-Ghoul, 2022. "Sawdust Recycling in the Development of Permeable Clay Paving Bricks: Optimizing Mixing Ratio and Particle Size," Sustainability, MDPI, vol. 14(18), pages 1-19, September.
    4. Yi Yang & Silin Wu & Xianwen Huang, 2021. "Experimental Study on the Effect of Fulvic Acid in Waste Slurry on Flocculation and Zeta Potential," Sustainability, MDPI, vol. 13(14), pages 1-11, July.
    5. Chao-Wei Tang & Chiu-Kuei Cheng, 2019. "Partial Replacement of Fine Aggregate Using Water Purification Sludge in Producing CLSM," Sustainability, MDPI, vol. 11(5), pages 1-18, March.

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