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Long Short-Term Memory-Based Computerized Numerical Control Machining Center Failure Prediction Model

Author

Listed:
  • Jintak Choi

    (Department of Applied Artificial Intelligence (Major in Bio Artificial Intelligence), Hanyang University, Ansan 15588, Republic of Korea)

  • Zuobin Xiong

    (Department of Computer Science, University of Nevada, Las Vegas, NV 89154, USA)

  • Kyungtae Kang

    (Department of Artificial Intelligence, Hanyang University, Ansan 15588, Republic of Korea)

Abstract

The quality of the processed products in CNC machining centers is a critical factor in manufacturing equipment. The anomaly detection and predictive maintenance functions are essential for improving efficiency and reducing time and costs. This study aims to strengthen service competitiveness by reducing quality assurance costs and implementing AI-based predictive maintenance services, as well as establishing a predictive maintenance system for CNC manufacturing equipment. The proposed system integrates preventive maintenance, time-based maintenance, and condition-based maintenance strategies. Using continuous learning based on long short-term memory (LSTM), the system enables anomaly detection, failure prediction, cause analysis, root cause identification, remaining useful life (RUL) prediction, and optimal maintenance timing decisions. In addition, this study focuses on roller-cutting devices that are essential in packaging processes, such as food, pharmaceutical, and cosmetic production. When rolling pins are machining with CNC equipment, a sensor system is installed to collect acoustic data, analyze failure patterns, and apply RUL prediction algorithms. The AI-based predictive maintenance system developed ensures the reliability and operational efficiency of CNC equipment, while also laying the foundation for a smart factory monitoring platform, thus enhancing competitiveness in intelligent manufacturing environments.

Suggested Citation

  • Jintak Choi & Zuobin Xiong & Kyungtae Kang, 2025. "Long Short-Term Memory-Based Computerized Numerical Control Machining Center Failure Prediction Model," Mathematics, MDPI, vol. 13(7), pages 1-21, March.
  • Handle: RePEc:gam:jmathe:v:13:y:2025:i:7:p:1093-:d:1621318
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    References listed on IDEAS

    as
    1. Jintak Choi & Seungeun Lee & Kyungtae Kang, 2025. "Espresso Crema Analysis with f-AnoGAN," Mathematics, MDPI, vol. 13(4), pages 1-21, February.
    2. de Jonge, Bram & Teunter, Ruud & Tinga, Tiedo, 2017. "The influence of practical factors on the benefits of condition-based maintenance over time-based maintenance," Reliability Engineering and System Safety, Elsevier, vol. 158(C), pages 21-30.
    3. Si, Xiao-Sheng & Wang, Wenbin & Hu, Chang-Hua & Zhou, Dong-Hua, 2011. "Remaining useful life estimation - A review on the statistical data driven approaches," European Journal of Operational Research, Elsevier, vol. 213(1), pages 1-14, August.
    4. Wang, Wenbin, 2012. "An overview of the recent advances in delay-time-based maintenance modelling," Reliability Engineering and System Safety, Elsevier, vol. 106(C), pages 165-178.
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