IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v16y2023i13p5071-d1183882.html
   My bibliography  Save this article

Experimental Analysis of an Innovative Electrical Battery Thermal Management System

Author

Listed:
  • Luca Cattani

    (Department of Architecture and Engineering, University of Parma, Parco Area delle Scienze 181/A, 43124 Parma, Italy)

  • Matteo Malavasi

    (Department of Architecture and Engineering, University of Parma, Parco Area delle Scienze 181/A, 43124 Parma, Italy)

  • Fabio Bozzoli

    (Department of Architecture and Engineering, University of Parma, Parco Area delle Scienze 181/A, 43124 Parma, Italy)

  • Valerio D’Alessandro

    (Department of Industrial Engineering and Mathematical Science, Università Politecnica delle Marche, 60131 Ancona, Italy)

  • Luca Giammichele

    (Department of Industrial Engineering and Mathematical Science, Università Politecnica delle Marche, 60131 Ancona, Italy)

Abstract

The aim of the present work is to develop and test an innovative cooling system for the thermal management of batteries for electric vehicles (EVs). At present, the technology most used for electric propulsion is based on lithium-ion cells. The power supply unit must often deliver a large amount of power in a short time, forcing the batteries to produce a considerable amount of heat. This leads to a high working temperature that can cause a sharp decrease in the battery performance or even a malfunction. Moreover, their working outside of the prescribed temperature range (20–40 °C) or with a significant temperature gradient across the battery meaningfully accelerates their aging or breakage. In this case, a battery thermal management system (BTMS) is necessary to allow the batteries to work as efficiently as possible. In the present work, a pulsating heat pipe with a three-dimensional structure is proposed as cooling technology for a battery pack. At first the performance of the proposed PHP is evaluated in a dedicated experimental setup under different boundary conditions and a wide spectrum of power input values. Then the PHP is tested by applying, as load at the evaporator section, heat power distribution corresponding to three different discharging processes of a battery. These tests, directly referring to an applicative case, show that the proposed 3D PHP has an optimal cooling ability and the possibility to offer a powerful solution for electrical battery thermal management.

Suggested Citation

  • Luca Cattani & Matteo Malavasi & Fabio Bozzoli & Valerio D’Alessandro & Luca Giammichele, 2023. "Experimental Analysis of an Innovative Electrical Battery Thermal Management System," Energies, MDPI, vol. 16(13), pages 1-17, June.
    • Handle: RePEc:gam:jeners:v:16:y:2023:i:13:p:5071-:d:1183882
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/16/13/5071/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/16/13/5071/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Przemysław Błasiak & Marcin Opalski & Parthkumar Parmar & Cezary Czajkowski & Sławomir Pietrowicz, 2021. "The Thermal—Flow Processes and Flow Pattern in a Pulsating Heat Pipe—Numerical Modelling and Experimental Validation," Energies, MDPI, vol. 14(18), pages 1-26, September.
    2. Aiman Albatayneh & Adel Juaidi & Mustafa Jaradat & Francisco Manzano-Agugliaro, 2023. "Future of Electric and Hydrogen Cars and Trucks: An Overview," Energies, MDPI, vol. 16(7), pages 1-16, April.
    3. Chih-Yung Tseng & Ho-Meng Wu & Shwin-Chung Wong & Kai-Shing Yang & Chi-Chuan Wang, 2018. "A Novel Thermal Module with 3-D Configuration Pulsating Heat Pipe for High-Flux Applications," Energies, MDPI, vol. 11(12), pages 1-12, December.
    4. Rafal Andrzejczyk, 2018. "Experimental Investigation of the Thermal Performance of a Wickless Heat Pipe Operating with Different Fluids: Water, Ethanol, and SES36. Analysis of Influences of Instability Processes at Working Ope," Energies, MDPI, vol. 12(1), pages 1-28, December.
    5. Alexander C. Budiman & Brian Azzopardi & Sudirja & Muhammad A. P. Perdana & Sunarto Kaleg & Febriani S. Hadiastuti & Bagus A. Hasyim & Amin & Rina Ristiana & Aam Muharam & Abdul Hapid, 2023. "Phase Change Material Composite Battery Module for Thermal Protection of Electric Vehicles: An Experimental Observation," Energies, MDPI, vol. 16(9), pages 1-12, May.
    6. Mahsa Hajialibabaei & Mohamad Ziad Saghir & Yusuf Bicer, 2023. "Comparing the Performance of a Straight-Channel Heat Sink with Different Channel Heights: An Experimental and Numerical Study," Energies, MDPI, vol. 16(9), pages 1-20, April.
    7. Kai-Shing Yang & Ming-Yean Jiang & Chih-Yung Tseng & Shih-Kuo Wu & Jin-Cherng Shyu, 2020. "Experimental Investigation on the Thermal Performance of Pulsating Heat Pipe Heat Exchangers," Energies, MDPI, vol. 13(1), pages 1-15, January.
    8. Xingxing Wang & Shengren Liu & Yujie Zhang & Shuaishuai Lv & Hongjun Ni & Yelin Deng & Yinnan Yuan, 2022. "A Review of the Power Battery Thermal Management System with Different Cooling, Heating and Coupling System," Energies, MDPI, vol. 15(6), pages 1-29, March.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Brian Azzopardi & Abdul Hapid & Sunarto Kaleg & Sudirja & Djulia Onggo & Alexander C. Budiman, 2023. "Recent Advances in Battery Pack Polymer Composites," Energies, MDPI, vol. 16(17), pages 1-23, August.
    2. Pawel Znaczko & Emilian Szczepanski & Kazimierz Kaminski & Norbert Chamier-Gliszczynski & Jacek Kukulski, 2021. "Experimental Diagnosis of the Heat Pipe Solar Collector Malfunction. A Case Study," Energies, MDPI, vol. 14(11), pages 1-19, May.
    3. Chih-Yung Tseng & Kai-Shing Yang & Chi-Chuan Wang, 2020. "Non-Uniform Three-Dimensional Pulsating Heat Pipe for Anti-Gravity High-Flux Applications," Energies, MDPI, vol. 13(12), pages 1-16, June.
    4. Qilu Chen & Yutao Shi & Zhi Zhuang & Li Weng & Chengjun Xu & Jianqiu Zhou, 2021. "Numerical Analysis of Liquid–Liquid Heat Pipe Heat Exchanger Based on a Novel Model," Energies, MDPI, vol. 14(3), pages 1-19, January.
    5. Xingxing Wang & Peilin Ye & Yujie Zhang & Hongjun Ni & Yelin Deng & Shuaishuai Lv & Yinnan Yuan & Yu Zhu, 2022. "Parameter Optimization Method for Power System of Medium-Sized Bus Based on Orthogonal Test," Energies, MDPI, vol. 15(19), pages 1-26, October.
    6. Xingxing Wang & Shengren Liu & Peilin Ye & Yu Zhu & Yinnan Yuan & Linfei Chen, 2023. "Study of a Hybrid Vehicle Powertrain Parameter Matching Design Based on the Combination of Orthogonal Test and Cruise Software," Sustainability, MDPI, vol. 15(14), pages 1-28, July.
    7. Grzegorz Górecki & Marcin Łęcki & Artur Norbert Gutkowski & Dariusz Andrzejewski & Bartosz Warwas & Michał Kowalczyk & Artur Romaniak, 2021. "Experimental and Numerical Study of Heat Pipe Heat Exchanger with Individually Finned Heat Pipes," Energies, MDPI, vol. 14(17), pages 1-26, August.
    8. Javier Rey & Lázaro V. Cremades, 2023. "Evaluation of the Power Generation Impact for the Mobility of Battery Electric Vehicles," Energies, MDPI, vol. 16(13), pages 1-16, June.
    9. Arif Ahmed & Evangelos E. Pompodakis & Yiannis Katsigiannis & Emmanuel S. Karapidakis, 2024. "Optimizing the Installation of a Centralized Green Hydrogen Production Facility in the Island of Crete, Greece," Energies, MDPI, vol. 17(8), pages 1-17, April.
    10. García, Antonio & Monsalve-Serrano, Javier & Ponce-Mora, Alberto & Fogué-Robles, Álvaro, 2023. "Development of a calibration methodology for fitting the response of a lithium-ion cell P2D model using real driving cycles," Energy, Elsevier, vol. 271(C).
    11. Jixian Sun & Dan Dan & Mingshan Wei & Senlin Cai & Yihang Zhao & Edward Wright, 2023. "Pack-Level Modeling and Thermal Analysis of a Battery Thermal Management System with Phase Change Materials and Liquid Cooling," Energies, MDPI, vol. 16(15), pages 1-16, August.
    12. Muhammad Amin & Hamad Hussain Shah & Bilal Bashir & Muhammad Azhar Iqbal & Umer Hameed Shah & Muhammad Umair Ali, 2023. "Environmental Assessment of Hydrogen Utilization in Various Applications and Alternative Renewable Sources for Hydrogen Production: A Review," Energies, MDPI, vol. 16(11), pages 1-25, May.
    13. Xingxing Wang & Peilin Ye & Shengren Liu & Yu Zhu & Yelin Deng & Yinnan Yuan & Hongjun Ni, 2023. "Research Progress of Battery Life Prediction Methods Based on Physical Model," Energies, MDPI, vol. 16(9), pages 1-20, April.
    14. Xingxing Wang & Yujie Zhang & Hongjun Ni & Shuaishuai Lv & Fubao Zhang & Yu Zhu & Yinnan Yuan & Yelin Deng, 2022. "Influence of Different Ambient Temperatures on the Discharge Performance of Square Ternary Lithium-Ion Batteries," Energies, MDPI, vol. 15(15), pages 1-22, July.
    15. Alexander C. Budiman & Brian Azzopardi & Sudirja & Muhammad A. P. Perdana & Sunarto Kaleg & Febriani S. Hadiastuti & Bagus A. Hasyim & Amin & Rina Ristiana & Aam Muharam & Abdul Hapid, 2023. "Phase Change Material Composite Battery Module for Thermal Protection of Electric Vehicles: An Experimental Observation," Energies, MDPI, vol. 16(9), pages 1-12, May.
    16. Kai-Shing Yang & Ming-Yean Jiang & Chih-Yung Tseng & Shih-Kuo Wu & Jin-Cherng Shyu, 2020. "Experimental Investigation on the Thermal Performance of Pulsating Heat Pipe Heat Exchangers," Energies, MDPI, vol. 13(1), pages 1-15, January.
    17. Ziemowit Malecha, 2022. "Turbulence and Fluid Mechanics," Energies, MDPI, vol. 15(3), pages 1-4, February.
    18. Pawel Znaczko & Kazimierz Kaminski & Norbert Chamier-Gliszczynski & Emilian Szczepanski & Paweł Gołda, 2021. "Experimental Analysis of Control Methods in Solar Water Heating Systems," Energies, MDPI, vol. 14(24), pages 1-16, December.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:16:y:2023:i:13:p:5071-:d:1183882. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.